1. I-Womic Steel: Amandla okuvelisa kunye namandla enkampani
I-Womic Steel Group ngumvelisi ophambili kunye nomthengisi wehlabathi jikelele onamava angaphezu kweminyaka engama-20 ekuveliseni iimveliso zetyhubhu zekhabhoni, i-alloy, kunye nentsimbi engagqwaliyo. Isixhobo sethu sokuvelisa imibhobho ye-ERW yanamhlanje sigubungela amandla okuvelisa angaphezulu kweetoni ezili-15,000 ngenyanga kwimibhobho yentsimbi edityanisiweyo enganyangekiyo ngombane.
Uluhlu lobungakanani bemveliso ye-ASTM A53 GR.B ERW Pipe:Ububanzi obungaphandle bube ukusuka kwi-21.3mm ukuya kwi-610mm (1/2 intshi ukuya kwi-24 intshi) kunye nobukhulu bodonga obuvela kwi-1.5mm ukuya kwi-19.1mm (Ishedyuli 10 ukuya kwiShedyuli 160). Ubude obungacwangciswanga obuphindwe kabini be-6m, ubude obuphindwe kabini be-12m, okanye ubude obulungiselelwe wena njengoko kufuneka.
Iziqinisekiso zoMgangatho kunye nokuThotyelwa kweMithetho:
Isiqinisekiso se-ISO 9001:2015:Inkqubo yolawulo lomgangatho eqinisekisa umgangatho wemveliso ohambelanayo kuyo yonke imisebenzi.
Ukuthobela imithetho ye-ASTM A53:Ukuthobela ngokupheleleyo i-ASTM A53 Standard Specifications yePipe, iSteel, emnyama neshushu, eneZinc-Coated, eWelded nengenamthungo.
Ukumakishwa kwe-CE (PED 2014/68/EU):Ukuthobela i-European Pressure Equipment Directive yokususwa kwempahla kwi-EEA ngendlela egudileyo.
Isiqinisekiso se-EN 10204 3.2:Isatifikethi sokuhlola 3.2 esiqinisekiswe yi-TÜV, LR, BV, okanye i-SGS kwiiprojekthi ezibalulekileyo ezifuna ukulandelelwa ngokupheleleyo.
Ukuvunywa koHlolo lweQela lesithathu (TPI):Iimveliso kunye neenkqubo ezivunyiweyo yi-SGS, i-BV, i-ABS, i-LR, i-DNV, i-GL, kunye ne-TÜV.
Iziqinisekiso ezongezelelweyo:I-ISO 14001, i-ISO 45001 ziyafumaneka xa ziceliwe.
Ukwamkelwa kwihlabathi liphela:I-Womic Steel ngumthengisi othembekileyo kwiinkampani ze-EPC zehlabathi, iinkampani zokwakha, kunye neenkampani zobunjineli, ekhonza amazwe angaphezu kwama-80 kwihlabathi liphela.
2. Umbhobho weNsimbi we-ASTM A53 GR.B ERW: Ulwakhiwo lwezinto kunye neempawu zokusebenza
I-ASTM A53 GR.B yeyona nqanaba lichazwe kakhulu kwipayipi yentsimbi yenjongo eqhelekileyo. Igama elithi "GR.B" libonisa iBanga B, elinamandla aphezulu kuneBanga A. I-ASTM A53 igubungela iintlobo ezintathu: Uhlobo E (Ukumelana nombane oWelded - ERW), Uhlobo F (Uwelded Furnace), kunye noHlobo S (Ongenamthungo). I-Womic Steel inika uhlobo E (ERW) njengemveliso eqhelekileyo.
Xa kuthelekiswa neBanga A (amandla okukhupha i-205 MPa ubuncinci), iBanga B linika amandla aphezulu kakhulu (amandla okukhupha i-240 MPa ubuncinci) ngelixa ligcina ukudityaniswa okuhle kunye nokwakheka kakuhle. Oku kwenza i-GR.B ibe lukhetho olukhethwayo kwiipayipi zoxinzelelo, usetyenziso lwesakhiwo, kunye nenkonzo ngokubanzi apho kufuneka amandla aphezulu.
Ulwakhiwo lweekhemikhali zepayipi yentsimbi ye-ASTM A53 GR.B ERW (Uhlalutyo lweladle, % ngobunzima):
| I-elementi | Ubuninzi be-C | Ubuninzi be-Mn | Ubuninzi be-P | Ubuninzi be-S | I-Cu max (xa ichaziwe) |
| GR.B | 0.30 | 1.20 | 0.030 | 0.030 | 0.40 |
Qaphela: Kwixabiso ngalinye lokunciphisa i-0.01% ngaphantsi kwe-carbon maximum echaziweyo, ukunyuka kwe-0.06% ye-manganese ngaphezu kwe-maximum echaziweyo kuvumelekile, ukuya kuthi ga kwi-1.35%.
Iipropati zoomatshini zepayipi yentsimbi ye-ASTM A53 GR.B ERW (Ubushushu begumbi):
| Ipropati | Imfuneko ye-GR.B |
| Amandla Okuvelisa (umzuzu) | 240 MPa (35,000 psi) |
| Amandla okuThamba (umzuzu) | I-415 MPa (60,000 psi) |
| Ukwandiswa (umzuzu we-2" gauge) | I-22% yovavanyo lwe-longitudinal strip |
| Ukuqina | Akukho mfuneko ithile |
Qaphela: Kwipayipi engaphezulu kwe-4" (101.6mm) OD, ubuncinane bokwandiswa kwe-20% kuyavunyelwa. Kwipayipi engaphezulu kwe-24" (610mm) OD, iimfuno zokwandiswa zibalwa ngokwefomula ye-ASTM A53.
Iimfuneko zoVavanyo lweHydrostatic Pipe yentsimbi ye-ASTM A53 GR.B ERW:
| Ubungakanani bepayipi | Uxinzelelo lovavanyo | Ubude bexesha |
| Zonke iisayizi | Uxinzelelo olubalwe yi-60,000 psi (ubuncinci) okanye ifomyula nganye | Ubuncinci bemizuzwana emi-5 |
Qaphela: Umbhobho ngamnye uvavanywa ngamanzi ukuya kuthi ga kwi-60,000 psi (6.9 MPa) kwi-NPS 2" nangaphantsi, okanye uxinzelelo olubalwe ngobukhulu obukhulu. Akukho kuvuza kuvumelekileyo.
3. Ukuhambelana kwe-ASTM A53 GR.B ERW Steel Pipe Dimensional Range & Standards
I-Womic Steel ibonelela ngeepayipi ze-ASTM A53 GR.B ERW kuzo zonke ii-spectrum ezibanzi, ezihambelana ngokupheleleyo nomgangatho we-ASTM A53/A53M.
| Into | Inkcazo |
| Umgangatho | I-ASTM A53/A53M (Iinkcukacha eziQhelekileyo zePipe, iNtsimbi, emnyama neshushu, egqunywe yiZinc, eWelded kwaye engenamthungo) |
| Uhlobo | Uhlobo E (Ukumelana nombane okuWelded - ERW) |
| Ibanga | GR.B |
| Inkqubo yoMveliso | Ukuwelda okuxhathisa umbane (ERW) / Ukuwelda okuQhelekileyo (HFW) |
| Uluhlu lweDayamitha yangaphandle | 21.3mm – 610mm (1/2 intshi – 24 intshi) |
| Uluhlu Lobukhulu Bodonga | 1.5mm – 19.1mm (Ishedyuli 10 – Ishedyuli 160) |
| Ubude | 6m (SR), 12m (DR), okanye ubude obulungiselelwe wena ukuya kuthi ga kwi-18m |
| Isiphelo Sokugqiba | Isiphelo Esicacileyo (PE) / Isiphelo Esibekiweyo (BE) / Esinemisonto Nesidityanisiweyo (Imigaqo neMigqaliselo) |
| Umphezulu Ukugqiba | Mnyama (ongenanto) / Otshisiweyo nge-Galvanish / Ooyileyo |
| Ukunyamezelana | I-OD: ±1.0% / Ubunzima: -0% +15% / Ubude: +50mm -0mm |
4. Ubukhulu kunye neenkcukacha ezikhoyo - Umbhobho weNsimbi ye-ERW
| NB | Ubungakanani | OD mm | I-SCH40S mm | I-SCH5S mm | I-SCH10S mm | I-SCH10 mm | I-SCH20 mm | I-SCH40 mm | I-SCH60 mm | XS/80S mm | I-SCH80 mm | I-SCH100 mm | I-SCH120 mm | I-SCH140 mm | I-SCH160 mm | I-SCHXXS mm |
| 6 | 1/8” | 10.29 | 1.24 | 1.73 | 2.41 | |||||||||||
| 8 | 1/4” | 13.72 | 1.65 | 2.24 | 3.02 | |||||||||||
| 10 | 3/8” | 17.15 | 1.65 | 2.31 | 3.20 | |||||||||||
| 15 | 1/2” | 21.34 | 2.77 | 1.65 | 2.11 | 2.77 | 3.73 | 3.73 | 4.78 | 7.47 | ||||||
| 20 | 3/4” | 26.67 | 2.87 | 1.65 | 2.11 | 2.87 | 3.91 | 3.91 | 5.56 | 7.82 | ||||||
| 25 | 1” | 33.40 | 3.38 | 1.65 | 2.77 | 3.38 | 4.55 | 4.55 | 6.35 | 9.09 | ||||||
| 32 | 1 1/4” | 42.16 | 3.56 | 1.65 | 2.77 | 3.56 | 4.85 | 4.85 | 6.35 | 9.70 | ||||||
| 40 | 1 1/2” | 48.26 | 3.68 | 1.65 | 2.77 | 3.68 | 5.08 | 5.08 | 7.14 | 10.15 | ||||||
| 50 | 2” | 60.33 | 3.91 | 1.65 | 2.77 | 3.91 | 5.54 | 5.54 | 9.74 | 11.07 | ||||||
| 65 | 2 1/2” | 73.03 | 5.16 | 2.11 | 3.05 | 5.16 | 7.01 | 7.01 | 9.53 | 14.02 | ||||||
| 80 | 3” | 88.90 | 5.49 | 2.11 | 3.05 | 5.49 | 7.62 | 7.62 | 11.13 | 15.24 | ||||||
| 90 | 3 1/2” | 101.60 | 5.74 | 2.11 | 3.05 | 5.74 | 8.08 | 8.08 | ||||||||
| 100 | 4” | 114.30 | 6.02 | 2.11 | 3.05 | 6.02 | 8.56 | 8.56 | 11.12 | 13.49 | 17.12 | |||||
| 125 | 5” | 141.30 | 6.55 | 2.77 | 3.40 | 6.55 | 9.53 | 9.53 | 12.70 | 15.88 | 19.05 | |||||
| 150 | 6” | 168.27 | 7.11 | 2.77 | 3.40 | 7.11 | 10.97 | 10.97 | 14.27 | 18.26 | 21.95 | |||||
| 200 | 8” | 219.08 | 8.18 | 2.77 | 3.76 | 6.35 | 8.18 | 10.31 | 12.70 | 12.70 | 15.09 | 19.26 | 20.62 | 23.01 | 22.23 | |
| 250 | 10” | 273.05 | 9.27 | 3.40 | 4.19 | 6.35 | 9.27 | 12.70 | 12.70 | 15.09 | 19.26 | 21.44 | 25.40 | 28.58 | 25.40 | |
| 300 | 12” | 323.85 | 9.53 | 3.96 | 4.57 | 6.35 | 10.31 | 14.27 | 12.70 | 17.48 | 21.44 | 25.40 | 28.58 | 33.32 | 25.40 | |
| 350 | 14” | 355.60 | 9.53 | 3.96 | 4.78 | 6.35 | 7.92 | 11.13 | 15.09 | 12.70 | 19.05 | 23.83 | 27.79 | 31.75 | 35.71 | |
| 400 | 16” | 406.40 | 9.53 | 4.19 | 4.78 | 6.35 | 7.92 | 12.70 | 16.66 | 12.70 | 21.44 | 26.19 | 30.96 | 36.53 | 40.49 | |
| 450 | 18” | 457.20 | 9.53 | 4.19 | 4.78 | 6.35 | 7.92 | 14.27 | 19.05 | 12.70 | 23.83 | 29.36 | 34.93 | 39.67 | 45.24 | |
| 500 | 20” | 508.00 | 9.53 | 4.78 | 5.54 | 6.35 | 9.53 | 15.09 | 20.62 | 12.70 | 26.19 | 32.54 | 38.10 | 44.45 | 50.01 | |
| 550 | 22” | 558.80 | 9.53 | 4.78 | 5.54 | 6.35 | 9.53 | 22.23 | 12.70 | 28.58 | 34.93 | 41.28 | 47.63 | 53.98 | ||
| 600 | 24” | 609.60 | 9.53 | 5.54 | 6.35 | 6.35 | 9.53 | 17.48 | 24.61 | 12.70 | 30.96 | 38.89 | 46.02 | 52.37 | 59.54 | |
| 650 | 26” | 660.40 | 9.53 | 7.92 | 12.70 | 12.70 |
Qaphela: Ukufumaneka kobukhulu bodonga kunokwahluka ngokusekwe kububanzi bombhobho kunye nokukwazi ukuvelisa. Ubukhulu obulungiselelweyo ngaphandle kolu luhlu bufumaneka xa uceliwe.
5. Imigangatho yePipe yeNsimbi ye-ERW eqhelekileyo eyenziwe yiWomic Steel
| Umgangatho | Amabanga aQhelekileyo | Isicelo esiqhelekileyo |
| I-API 5L (Iinkcukacha zoMbhobho woMgca) | ||
| I-API 5L PSL1 / PSL2 | GR.B, X42, X52, X60, X65, X70 | Ukuhanjiswa kweoyile negesi, imibhobho eselunxwemeni/elunxwemeni |
| Umbhobho woMgca we-ASTM kunye noMbhobho woLwakhiwo | ||
| I-ASTM A53 (Iinkcukacha zePipe, iNtsimbi, emnyama neshushu, egqunywe yiZinc, eWelded kwaye engenamthungo) | GR.A, GR.B | Amanzi, igesi, umphunga, umoya, usetyenziso lwesakhiwo |
| I-ASTM A135 (Iinkcukacha zoMbhobho weNsimbi oThintelweyo oXhatshazwa nguMbane) | GR.A, GR.B | Iinkonzo zamanzi, igesi, umphunga, ukucoca |
| I-ASTM A252 (Iinkcukacha zeePipe zeNsimbi eziWelded nezingenamthungo) | GR.1, GR.2, GR.3 | Ukufakwa kweziseko, ukufakwa kweenqanawa, isiseko sebhulorho |
| I-ASTM A500 (Iinkcukacha zeMibhobho yoLwakhiwo lweNtsimbi yeKhabhoni eyenziwe ngoBubandayo kunye neNgenamthungo) | GR.A, GR.B, GR.C | Iipayipi zesakhiwo, izakhelo zesakhiwo, iibhulorho |
| I-ASTM A501 (Iinkcukacha zeMibhobho yoLwakhiwo lweNtsimbi yeKhabhoni eyenziwe ngobushushu kunye nengenamthungo) | GR.A, GR.B | Izicelo ezinzima zesakhiwo, iikholamu, ii-trusses |
| I-ASTM Boiler kunye ne-Heat Exchanger (ERW) | ||
| I-ASTM A178 (Iinkcukacha zeCarbon Steel Welded kunye neeCarbon-Manganese Steel Boiler Tubes) | Ibanga A, C, D | Iityhubhu zebhoyila, iityhubhu ze-superheater |
| I-ASTM A214 (Iinkcukacha ze-Carbon Steel Heat Exchanger kunye neeCondenser Tubes ezixhathisa umbane) | — | Izitshintshi zobushushu, ii-condensers |
| I-ASTM A250 (Iinkcukacha zeBoiler yentsimbi yeFerritic Alloy kunye neeTubes zeSuperheater ezixhathisa umbane) | T1, T2, T5, T9, T11, T22 | Ibhoyila yobushushu obuphezulu kunye ne-superheater |
| I-ASTM A334 (Iinkcukacha zeetyhubhu zeCarbon kunye ne-Alloy Steel ezingenamthungo nezidibeneyo zeNkonzo yoBushushu obuphantsi) | GR.1, GR.3, GR.6 | Inkonzo yobushushu obuphantsi, i-cryogenic |
| Imigangatho ye-EN / DIN / BS | ||
| I-EN 10217-1 (Iityhubhu zentsimbi ezidityanisiweyo ngeenjongo zoxinzelelo - Iityhubhu zentsimbi ezingezizo ezomxube ezineempawu ezithile zobushushu begumbi) | P235TR1, P265TR1 | Iinqanawa zoxinzelelo, iidrama zebhoyila, imibhobho yoxinzelelo oluphezulu |
| I-EN 10217-2 (Iityhubhu zentsimbi ezidityanisiweyo ngeenjongo zoxinzelelo - Iityhubhu zentsimbi ezingezizo ezomxube kunye nezomxube ezineempawu zobushushu obuphezulu ezichaziweyo) | P235GH, P265GH, P295GH, P355GH | Ubushushu obuphezulu, iityhubhu zebhoyila, izitshintshi zobushushu |
| I-EN 10219-1 (Iinxalenye ezingenanto zentsimbi ezidityanisiweyo ezenziwe ngentsimbi ebandayo ngeenjongo zokwakha) | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H | Izicelo zesakhiwo, ukwakhiwa kwezakhiwo, iibhulorho |
| I-EN 10210 (Iinxalenye ezingaphakathi ezishushu nezingenanto yokwenziwa kunye neentsimbi ezincinci) | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H S420MH, S460MH | Iindawo ezingenanto/ezinemiphetho eshushu ezenziwe ngemithungo/ezitshisiweyo ngeenjongo zokwakha, ukwakhiwa kwezakhiwo, iibhulorho |
| I-EN 10025-2 (Iimveliso eziqengqelekayo ezishushu zeentsimbi ezakhiweyo - Iintsimbi ezakhiweyo ezingezo-alloy) | S235JR, S275JR, S355JR, | Imisebenzi yesinyithi ngokubanzi, ubunjineli bokwakha |
| I-EN 10255 (Iityhubhu zentsimbi ezingezizo ezo-alloy ezifanelekileyo zokuwelda kunye nokuluka imisonto) | S195T, S235JRTH | Amanzi, igesi, amanzi amdaka, iinkqubo zemibhobho enemisonto |
| EN 10305-2 (Iityhubhu zentsimbi zokusetyenziswa ngokuchanekileyo - Iityhubhu ezitsalwa ngokubandayo ezidityanisiweyo) | E215, E235, E355 | Izicelo ezichanekileyo, ii-hydraulic cylinders |
| I-BS 1387 (Iinkcukacha zeetyhubhu zentsimbi ezifakwe izikrufu nezinesokhethi kunye neetyhubhu) | Iklasi A, B, C | Amanzi, igesi, umphunga, i-scaffolding, umbhobho onemisonto |
| I-DIN 2458 (Iityhubhu zentsimbi ezidityanisiweyo kunye nezixhobo - Iimeko zobuchwephesha ngokubanzi zokuhanjiswa) | I-St37.0, I-St44.0, I-St52.0 | Iityhubhu zentsimbi ezitshisiweyo ngokubanzi, usetyenziso lwesakhiwo |
| Imigangatho ye-ISO kunye neminye | ||
| I-ISO 3183 (Imizi-mveliso yepetroli negesi yendalo - Imibhobho yentsimbi yeenkqubo zothutho lwemibhobho) | L245, L290, L360, L415 | Imibhobho yeoyile negesi (ilingana ne-ISO ye-API 5L) |
| I-ISO 65 (Iityhubhu zentsimbi zamanzi, igesi kunye nelindle - Iityhubhu ezinemisonto) | Phakathi, Kunzima | Amanzi, igesi, amanzi amdaka, umbhobho onemisonto |
| I-CSA G40.21 (Intsimbi yomgangatho wesakhiwo - umgangatho waseKhanada) | 44W, 50W | Usetyenziso lwezakhiwo (eKhanada) |
| AS 1163 (Iinxalenye ezingenanto zentsimbi yesakhiwo - umgangatho wase-Australia) | C250, C350, C450 | Iindawo ezingenanto ezakhiweyo (eOstreliya) |
| I-GOST 10706 (Iipayipi zentsimbi ezidityanisiweyo zemibhobho kunye nezakhiwo - umgangatho waseRashiya) | ISt20, Ist35, Ist45 | Iipayipi, usetyenziso lwezakhiwo (eRashiya) |
Ukusetyenziswa:Ukuhanjiswa kweoyile negesi, amanzi kunye nelindle, iiprojekthi zesakhiwo, i-scaffolding, isiseko sokufaka iipali, ulwelo oluphezulu loxinzelelo, ukucubungula iikhemikhali, ukuvelisa umbane, ulwakhiwo, ubunjineli baselwandle, iityhubhu zebhoyila, izitshintshi zobushushu, ii-superheater, ii-condenser, inkonzo yobushushu obuphantsi, usetyenziso oluchanekileyo, ii-hydraulic cylinders, iinkqubo zemibhobho enemisonto
6. Inkqubo yoMveliso - Umbhobho weNsimbi we-ERW / HFW
Ukuhlolwa kwezinto eziluhlaza:Iikhoyili zentsimbi ezingenayo ziyaqinisekiswa ukuba zenziwe ngamakhemikhali, iimpawu zoomatshini, kunye nomgangatho womphezulu. Ikhoyili nganye inikwe inombolo yobushushu eyahlukileyo ukuze ilandeleke ngokupheleleyo.
Ukuvula kunye nokulinganisa:Iikhoyili ziyavulwa zize zilinganiswe ukuze zithe tyaba umcu kwaye zisuse iseti yeekhoyili, ukuqinisekisa ukuba zithe tyaba ngokulinganayo ukuze zihlale zimile.
Ukusila kunye nokuSika imiphetho:Zombini imiphetho yomcu zigaywa ukuze zikwazi ukumelana nobubanzi obuchanekileyo (± 0.5mm), nto leyo eyenza umphezulu ococekileyo nohambelanayo ukuze kwenziwe i-weld esemgangathweni ophezulu.
Ukwenziwa Komkhuhlane:Umcu olinganisiweyo udlula kwimiqulu eyenza imiqulu ethi kancinci kancinci ibumbe umcu othe tyaba ube yiqokobhe letyhubhu elivulekileyo eliyi-cylindrical.
Ukuwelda Okuphindaphindwayo (HFW/ERW):Umbane ohamba rhoqo (200-500 kHz) ufudumeza imiphetho yokudibana ukuya kubushushu bokubumba (1,350-1,500°C). Iiroli zokucinezela zicinezela imiphetho eshushu kunye, zenze i-weld eyenziweyo ngaphandle kwezinto zokuzalisa.
Ukususwa kweeBead eziWeldiweyo:I-flash yangaphakathi neyangaphandle isuswa zii-carbide scarfing blades xa ishushu, nto leyo evelisa umphezulu ogudileyo ongenazo izixhobo zokuwelda ezininzi.
Ubungakanani:Ityhubhu edibeneyo idlula kwiiroli zobukhulu ukuze ifikelele ekunyamezeleni okuchanekileyo kwe-OD (± 0.5% ukuya ku-± 1.0%). Iiroli ezongezelelweyo zivelisa iimilo zesikwere/unxande ukuba kuyimfuneko.
Unyango lobushushu (Ukhetho):Ukulungisa iqondo lobushushu kwi-890-930°C kunokusetyenziswa ukuphucula ukuguquguquka okanye ukunciphisa uxinzelelo, nto leyo evelisa isakhiwo esifana ne-ferrite-pearlite microstructure.
Ukusika Ubude:Umbhobho unqunyulwa ngobude obuchaziweyo kusetyenziswa iisarha ezisikiweyo ezibhabhayo ezinolawulo oluchanekileyo (±3mm).
Uvavanyo Olungonakalisiyo:
●Uvavanyo lwe-Ultrasonic (UT):Ukuhlolwa kwe-100% komthungo we-weld kunye nomzimba wepayipi ukujonga ii-laminations, i-inclusions, kunye nokungabikho kwe-fusion.
●Uvavanyo lwangoku lwe-Eddy (ET):Ukuhlolwa komgangatho wokuwelda kwi-intanethi rhoqo.
●Uvavanyo lwe-Hydrostatic:Umbhobho ngamnye uvavanywe kwi-95% ye-SMYS ubuncinane imizuzwana eli-10.
Ukugqiba Ukugqiba:Iziphelo ezingenanto, iziphelo ezibhityileyo (30°-35° kunye nokufika kwe-1.6mm), okanye iziphelo ezinemisonto ngokweemfuno zomthengi.
Uhlolo lokugqibela kunye nokumakishwa:Ukuhlolwa okubonakalayo, ukuqinisekiswa kobukhulu (OD, WT, ubude, ukuthe tye), kunye nophawu olusisigxina ngokomgangatho (umgangatho, ubungakanani, inombolo yobushushu, umenzi).
7. Iinkqubo zoLawulo loMgangatho kunye noVavanyo
| Iqonga | Indlela yokuhlola | Injongo |
| Impahla engekasilwa | Uhlalutyo lweeKhemikhali (i-OES Spectrometer) | Qinisekisa ukuthobela imida yokwakheka kwe-API 5L |
| Impahla engekasilwa | Uvavanyo lokuThatha | Qinisekisa isivuno, amandla okutsalwa, ubude |
| Kwinkqubo | Uhlolo lweMilinganiselo (iiMicrometer, iiCalipers) | Jonga i-OD, i-WT ngexesha lokwenziwa kunye nokulinganisa ubungakanani |
| Indawo yokuWelda | Uvavanyo lwe-Ultrasonic (UT) - Kwi-intanethi | Fumanisa ukungaqhubeki kwe-weld, ukungabikho kokudibana |
| Indawo yokuWelda | Uvavanyo lwangoku lwe-Eddy (ET) - Kwi-intanethi | Ukubeka esweni umgangatho womthungo we-weld rhoqo |
| Indawo yokuWelda | Uvavanyo lweMacro lweWeld Seam | Qinisekisa ukungena kwe-weld kunye ne-fusion geometry |
| Umbhobho ogqityiweyo | Uvavanyo lwe-Hydrostatic (imizuzwana eli-10 kwi-95% SMYS) | Qinisekisa ukuthembeka koxinzelelo kunye nokuqina kokuvuza |
| Umbhobho ogqityiweyo | Uvavanyo lwe-Ultrasonic (UT) - Ngaphandle koMgca (Ukhetho) | Ukuhlolwa kwe-laminar yomzimba wonke |
| Umbhobho ogqityiweyo | Uhlolo lweeNgcawu zeMagnetic (MPI) | Ukufunyanwa kweentanda zomphezulu (ukuwelda kunye neHAZ) |
| Umbhobho ogqityiweyo | Uvavanyo lweCharpy V-Notch Impact | Qinisekisa ubulukhuni obuphantsi kobushushu (PSL2) |
| Umbhobho ogqityiweyo | Uvavanyo loBulukhuni (HRC / HV10) | Qinisekisa imida yobunzima obukhulu (inkonzo emuncu) |
| Umbhobho ogqityiweyo | Uvavanyo lwe-Gond oluQondisiweyo (Ubuso kunye neNgcambu) | Qinisekisa ukuba i-weld ductility kunye ne-vintage |
| Umbhobho ogqityiweyo | Uvavanyo lokuTyatya | Qinisekisa ukuba umzimba wombhobho uqinile kwaye uqinile |
| Umbhobho ogqityiweyo | Uhlolo olunemilinganiselo kunye nokubonakalayo | Qinisekisa i-OD, i-WT, ubude, ukuthe tye, umgangatho womphezulu |
| Umbhobho ogqityiweyo | Ukuqinisekiswa kokumakisha | Qinisekisa ukuba uphawu olusisigxina luyi-5L nganye kwi-API nganye |
Uvavanyo olongezelelweyo lwePSL2 / Inkonzo eSour:
● Uvavanyo lwe-HIC (Hydrogen Induced Cracking) ngokwe-NACE TM0284
● Uvavanyo lwe-SSC (Sulfide Stress Cracking) ngokwe-NACE TM0177 Indlela A
● Uvavanyo lweMpembelelo yeCVN kwi -10°C, -20°C, okanye -46°C
● Ukuqinisekiswa koBulukhuni (≤ 22 HRC / ≤ 248 HV10 yokumelana ne-HIC)
Amaxwebhu oMgangatho:
● Isatifikethi sovavanyo lweMill ngokwe-EN 10204 Uhlobo 2.2, 3.1, okanye 3.2
● Ingxelo yoVavanyo olusebenzisa amanzi (umbhobho ngombhobho)
● Ingxelo yoHlolo lwe-UT / ET
● Ukulandelela ukusuka kwinani lobushushu ukuya kumbhobho ogqityiweyo
8. Izicelo eziphambili ze-ERW Steel Pipe
Imibhobho ye-ERW zizinto ezibalulekileyo ekuhanjisweni kweoyile negesi kunye nokusetyenziswa kwemizi-mveliso eyahlukeneyo:
Ukuhanjiswa kweoyile negesi:Iipayipi ezikude ezisebenza elunxwemeni naselunxwemeni zeoyile ekrwada, igesi yendalo, kunye neemveliso zepetroleum ezicociweyo.
Ukuthuthwa kolwelo olunoxinzelelo oluphezulu:Imigca yokufaka amanzi, iinkqubo zokulahla amanzi eziveliswayo, kunye nokudluliselwa kolwelo olunoxinzelelo oluphezulu kwiindawo zeoyile kunye neendawo zokucubungula.
Iiprojekthi zeMibhobho yaseLwandle:Imigca yokuqokelelana phakathi kwamazwe, imigca yetrunk, kunye nemibhobho yokusasaza kwiindawo zeoyile negesi.
Iinkqubo zeMibhobho zaseLwandle:Iindlela zokuhamba kwamanzi angaphantsi kolwandle, iindlela zokunyusa amanzi, kunye nemibhobho yokuthumela ngaphandle kwiiplatifomu zaselwandle kunye nokugqitywa kwamanzi angaphantsi kolwandle (kunye nePSL2 kunye neendlela zenkonzo ezimuncu).
Iindawo zeNkonzo eziMnandi:Iipayipi ezisebenzisa igesi emuncu emanzi (equlethe i-H₂S) ezifuna i-PSL2 eneemfuno ezongezelelweyo kuquka ukumelana ne-HIC kunye ne-SSC ngokwemigangatho ye-NACE.
Ukuhanjiswa kwamanzi:Imibhobho yokuhambisa amanzi enobukhulu obukhulu, iinkqubo zokunkcenkceshela, kunye nokuhanjiswa kwamanzi aluhlaza ukuze asetyenziswe ngumasipala nakwimizi-mveliso.
Unyango lweMijelo yamanzi amdaka kunye namanzi amdaka:Iintambo zokukhupha ukungcola, imibhobho yezityalo zonyango, kunye neenkqubo zokuphatha udaka.
Izicelo zeZakhiwo zeMizi-mveliso:Iirakhi zemibhobho, izixhaso, izixhobo zokuxhasa, kunye nezixhobo zokwakha kwiindawo zokucocisa, kwizityalo zepetrochemical, nakwizakhiwo zoshishino.
Izixhobo zokuCoca ioyile negesi:Imigca yokuhamba kwamanzi, ii-headers, ii-manifolds, kunye neepayipi ezidibanisayo kwiindawo zokucubungula kunye nezikhululo ze-compressor.
I-EPC kunye neMibhobho yeZityalo:Imibhobho yenkqubo kunye neenkonzo zombane kwiindawo zokucoca, kwizikhululo zokucubungula igesi, kwiikhompleksi zeekhemikhali, nakwizibonelelo zokuvelisa umbane.
9. Ukupakishwa kunye nokuthunyelwa
Iipayipi ze-ERW ziyapakishwa kwaye zithunyelwa ngononophelo olukhulu ukuqinisekisa ukhuseleko lwazo ngexesha lokuhamba. Nantsi inkcazo yenkqubo yokupakisha nokuthumela:
Ukupakisha:
Ukwaleka okuKhuselekileyo:Ngaphambi kokupakisha, imibhobho inokugqunywa ngomaleko omncinci weoyile yokulwa nomhlwa okanye ivanishi yokukhusela ukuthintela ukugqwala komphezulu kunye ne-oxidation ngexesha lokugcina kunye nokuthuthwa. Isiphelo esingenanto sikwafumaneka ukuze sisetyenziswe ngoko nangoko kwindawo oya kuyo.
Ukudibanisa:Iipayipi ezinobukhulu obufanayo kunye neenkcukacha ezifanayo zihlanganiswa ngononophelo zibe ziibhanti ezizinxantathu okanye ezizinxantathu. Ziqiniswe kusetyenziswa iibhanti zentsimbi (ngesiqhelo iibhanti ezi-3-5 ngebhanti nganye) ukuthintela intshukumo ngaphakathi kwibhanti.
Iintloko zokuphela:Izigqubuthelo zeplastiki (PE okanye PP) zibekwe kuzo zombini iziphelo zombhobho ngamnye ukukhusela iziphelo ezibhityileyo, iziphelo ezicacileyo, kunye noqhagamshelo olunemisonto kumonakalo obangelwe yimpembelelo, ukungena kwenkunkuma, kunye nokufuma.
Ukugquma kunye nokugquma:Kwiiodolo zokuthumela ngaphandle ezikumgangatho ophezulu, izinto zokugquma ezifana neeringi zefoam okanye imicu yerabha zingasetyenziswa phakathi kweengqimba zemibhobho ukuthintela ukurhawuzelelwa kunye nokonakala kwengubo ngexesha lokuphathwa.
Iibhokisi okanye iiCases zoMthi:Kwiipayipi ezibhityileyo, iityhubhu ezichanekileyo, okanye iiodolo zokugquma eziphezulu, iipayipi zinokupakishwa kwiikreyithi zokhuni eziqinileyo okanye kwiikheyiphu zeplywood ukubonelela ngokhuseleko oluphuculweyo kwimikhosi yangaphandle kunye nokuphathwa rhabaxa.
Ukuhambisa ngenqanawe:
Indlela Yothutho:Iipayipi zithunyelwa ngeenqanawa zesikhongozeli (20ft/40ft), izithuthi ezinkulu, okanye imithwalo kaloliwe kuxhomekeke kwindawo oya kuyo, umthamo, kunye nokungxamiseka. Imithwalo emoyeni iyafumaneka ukuze isampuli okanye ithunyelwe ngexesha elifanelekileyo.
Ukufakwa kwiikhonteyina:Iiodolo ezincinci ukuya kweziphakathi ezilayishwa kwiikhonteyina zokuthutha eziqhelekileyo, zikhusela imithwalo kwimozulu, ukufuma, kunye nezinto ezingcolisayo zangaphandle ngexesha lokuhamba.
Ukulayisha inqanawa enkulu:Ii-odolo ezinkulu (ezihlala zingaphezulu kweetoni ezingama-200) zilayishwa ngqo kwiinqwelo zokuthwala impahla ezinkulu. Iiplanga zokuphakamisa kunye neebhari zokusasaza zithintela umonakalo; zigubungele kwaye zibophe imithwalo ekhuselekileyo elwandle.
Ukubhala iilebheli kunye namaxwebhu:Iphakheji nganye ibhalwe ngokucacileyo ngomgangatho, umgangatho, ubungakanani, inombolo yobushushu, kunye nemiyalelo yokuphatha. Amaxwebhu apheleleyo (i-invoyisi yorhwebo, uluhlu lokupakisha, i-invoyisi yemithwalo, iSatifikethi seMvelaphi, iZatifikethi zoVavanyo lweMill) alungiselelwe ukususwa kwempahla ngendlela ethe tye.
Ukubopha Okukhuselekileyo:Iibhanti zibotshelelwe ngentambo yentsimbi, iingxowa ze-dunnage, okanye izixhobo zokubopha iinkuni ukuthintela ukushukuma, ukuqengqeleka, okanye ukonakala ngexesha lokuhamba.
Ukulandelela kunye ne-inshurensi:Iinombolo zokulandelela iikhonteyina zibonelelwe ukuze kujongwe ngexesha langempela. I-inshurensi yemithwalo yaselwandle (Yonke Ingozi okanye Ngomndilili) iyafumaneka xa iceliwe.
Ngamafutshane, iWomic Steel iqinisekisa ukuba zonke iipayipi ze-ERW Steel zipakishwe ngamanyathelo okukhusela aphambili kushishino kwaye zithunyelwa kusetyenziswa iindlela zothutho ezithembekileyo ukuze zifike kwindawo eziya kuyo zikwimeko efanelekileyo. Iinkqubo ezifanelekileyo zokupakisha nokuthumela zibalulekile ekugcineni ukuthembeka kunye nomgangatho weemveliso ezihanjiswayo.
10. Iingenelo zeWomic Steel kunye nemibuzo ebuzwa rhoqo
Kutheni Usebenzisana neWomic Steel?
Ivenkile Enendawo Yonke:Uluhlu olupheleleyo ukusuka kwimibhobho ye-API 5L ERW ukuya kwizixhobo zepayipi ze-OEM ezifanayo (ii-Elbows, ii-Tees, ii-Reducers, ii-Flanges, ii-Caps) kwiindidi zezinto ezihambelanayo, kubandakanya intsimbi yekhabhoni, intsimbi ye-alloy, kunye nentsimbi engatyiwayo.
Ukuthobela uMthetho woBugcisa:Izatifikethi zoVavanyo olupheleleyo lweMill (EN 10204 Uhlobo 2.2, 3.1, okanye 3.2) zibonelelwa ngokuthunyelwa ngakunye, zichaza ulwakhiwo oluchanekileyo lweekhemikhali, iziphumo zovavanyo loomatshini, kunye neengxelo zovavanyo ezingonakalisiyo.
Iinkonzo ezongeziweyo ngexabiso:Ukubeka imiphetho (30°-35°), ukufaka imisonto kunye nokudibanisa, ukufakelwa kwee-caps zeplastiki, kunye ne-anti-corrosion coating (FBE, 3LPE, 3LPP, Epoxy, Galvanizing) ziyafumaneka ngaphakathi okanye ngezibonelelo ezifanelekileyo zamaqabane.
Ukhuphiswano lwezothutho:Intsebenziswano enobuchule kunye nabathuthi bempahla kwihlabathi liphela iqinisekisa ukulayisha okungcono kweekhonteyina (ukwandisa ubungakanani kwikhonteyina nganye) kunye nokuthunyelwa kwempahla kwihlabathi liphela okungabizi kakhulu kunye namaxesha okuhamba athembekileyo.
Uluhlu lwezinto ezikhoyo kunye nokufumaneka kwazo:Isitokhwe esikhulu seesayizi eziqhelekileyo ze-API 5L X52 (2"-24" OD, iShedyuli 10-80) siqinisekisa amaxesha amafutshane okukhokela kunye nokuphendula ngokukhawuleza kwiimfuno zeprojekthi ezingxamisekileyo. Ubukhulu obulungiselelweyo obuveliswa xa kufuneka ixesha eliqhelekileyo lokukhokela leentsuku ezingama-30-45.
Amandla eNkonzo eSour:Amandla apheleleyo okubonelela ngemibhobho yePSL2 enovavanyo lweHIC kunye neSSC ngokwemigangatho ye-NACE yokusetyenziswa kwegesi emuncu. Ukuqina kulawulwa ukuya kwi-≤ 248 HV10 / ≤ 22 HRC.
Khetha iWomic Steel Group njengeqabane lakho elithembekileyo leeMbhobho zeNsimbi ze-API 5L X52 ERW ezikumgangatho ophezulu kunye nokusebenza kakuhle kokuhambisa. Wamkelekile ukubuza!
Iwebhusayithi: www.womicsteel.com
I-imeyile: sales@womicsteel.com
Umnxeba/i-WhatsApp/i-WeChat:
UVictor: +86-15575100681
UJack: +86-18390957568
Imibuzo Ebuzwa Rhoqo (Imibuzo Ebuzwa Rhoqo)
Q: Yintoni umahluko phakathi kwe-ASTM A53 GR.B Uhlobo E, Uhlobo F, kunye nohlobo S?
A: Uhlobo E luyi-Electric Resistance Welded (ERW), uhlobo oluqhelekileyo nolungabizi kakhulu. Uhlobo F luyi-Furnace Welded (i-continuous weld), iteknoloji endala enomgangatho ophantsi wokusetyenziswa koxinzelelo. Uhlobo S luyipayipi engenamthungo, enika ukuthembeka okuphezulu koxinzelelo kodwa ngexabiso eliphezulu. I-Womic Steel ibonelela ngoHlobo E (ERW) njengomgangatho, inika ibhalansi engcono yomgangatho, ukusebenza, kunye nexabiso kwiizicelo ezininzi.
Q: Ngaba umbhobho we-ASTM A53 GR.B ungasetyenziselwa ukusetyenziswa koxinzelelo oluphezulu?
A: Ewe, i-ASTM A53 GR.B ifanelekile kwizicelo zoxinzelelo ukuya kuthi ga kwimida echazwe ziikhowudi zoyilo loxinzelelo ezifanelekileyo (ASME B31.1, ASME B31.3, njl.njl.). Umbhobho ngamnye uvavanywa ngamanzi ukuya kuthi ga kwi-6.9 MPa (1,000 psi) kwi-NPS 2" nangaphantsi, okanye uxinzelelo oluphezulu olubalwe ngobukhulu obukhulu. Kwi-transmission yegesi yoxinzelelo oluphezulu, i-API 5L GR.B okanye amanqanaba aphezulu adla ngokucetyiswa.
Q: Yintoni umahluko phakathi kombhobho omnyama nombhobho we-galvanized?
A: Umbhobho omnyama (onombala omnyama) awunayo i-coating kwaye usetyenziselwa igesi, umphunga, kunye nokusetyenziswa kwesakhiwo. Umbhobho we-galvanized (onombala wesilivere) une-coating ye-zinc efakwe eshushu yokumelana nokugqwala kwaye usetyenziselwa ukubonelela ngamanzi, ukusetyenziswa ngaphandle, kunye neendawo apho umhlwa uxhalabisayo. Kwiinkqubo zokukhusela umlilo, umbhobho we-galvanized uhlala uchazwa. Umbhobho omnyama akufuneki usetyenziswe kwiinkqubo zamanzi okusela.
Q: Ngaba umbhobho we-ASTM A53 GR.B ungafakwa imisonto? Zithini iisayizi ezikhoyo ezifakwe imisonto?
A: Ewe, umbhobho we-ASTM A53 GR.B ungafakwa imisonto. Ubungakanani obuqhelekileyo bomsonto buqala kwi-1/2" ukuya kwi-12" NPS. Ukudityaniswa kwemisonto kudla ngokwenziwa kwi-ASME B1.20.1 standard (imisonto ye-NPT). Iziphelo zemibhobho zingafakwa imisonto kuphela (iziphelo ezingenanto zifakwe imisonto), zifakwe imisonto kwaye zidityaniswe (kunye nokudityaniswa okufakiweyo), okanye zifakwe imisonto ngeplastiki ukuze kukhuselwe. Sicebisa ukuba kuchazwe iimfuno zemisonto ngexesha loku-odola.
Q: Bungakanani ubude obuphezulu obufumanekayo bombhobho we-ASTM A53 GR.B ERW?
A: Sibonelela ngobude obumiselweyo obungaguqukiyo beemitha ezi-6 kunye neemitha ezili-12 (malunga neenyawo ezingama-20 kunye nama-40) kwiimitha ezifikelela kwi-610mm (24"). Kwiimitha ezincinci (ngaphantsi kwe-168mm / 6"), ubude obulungiselelweyo obufikelela kwi-18 yeemitha (iinyawo ezingama-60) buyafumaneka xa buceliwe. Kwizikhafu kunye nezicelo zoomatshini ezifuna ubude obuthile, singasika ngokweemfuno zabathengi ezichanekileyo.
Q: Zeziphi izinto ezigqityiweyo zomphezulu ezikhoyo kwipayipi ye-ASTM A53 GR.B?
A: Sinikezela ngezinto ezimbini eziphambili zokugqiba: Ezimnyama (ezingenanto, ezinesikali semill kunye ne-oyile yokukhusela) ngenjongo eqhelekileyo kunye nokusetyenziswa kwesakhiwo; kunye ne-Hot-Dipped Galvanized (egqunywe yi-zinc ngokwe-ASTM A53) yokumelana nokugqwala. Umbhobho omnyama ungabonelelwa nge-lacquer coating ecacileyo yokukhusela okwethutyana. Kwiimfuno ezikhethekileyo, izinto zokugqiba ezipeyintiweyo okanye ezigqunywe yi-epoxy ziyafumaneka xa ziceliwe.
Q: Ngaba ungabonelela ngovavanyo lomntu wesithathu kwiipayipi ze-ASTM A53 GR.B?
A: Ewe. Siyamkela kwaye siququzelela uhlolo lwe-DNV, BV, SGS, TÜV, ABS, LR, okanye nawuphi na ummeli otyunjwe ngumthengi ngexesha lokuvelisa (ukubona uvavanyo lwe-hydro, UT, ukuhlolwa kobukhulu) nangaphambi kokuthunyelwa. 3.2 Izatifikethi zokuhlolwa eziqinisekiswe ziimibutho zangaphandle ezigunyazisiweyo zinikezelwa rhoqo xa ziceliwe.
Q: Lingakanani ixesha eliqhelekileyo lokuqalisa iipayipi ze-ASTM A53 GR.B ERW?
A: Ixesha eliqhelekileyo lokufaka i-lead kwiisayizi zesitokhwe (iidayamitha eziqhelekileyo kunye nobukhulu bodonga) limalunga neentsuku ezili-15-25. Kwiisayizi ezingezizo zesitokhwe okanye ezenzelwe wena, ixesha lokufaka i-lead limalunga neentsuku ezingama-30-45 ukusuka ekuqinisekisweni kwe-odolo. Kwipayipi ye-galvanizing, yongeza iintsuku ezili-10-15 zenkqubo ye-galvanizing. Ii-odolo ezikhawulezayo (iintsuku ezili-10-15) zinokufumaneka kwiinani ezincinci zepayipi emnyama eqhelekileyo. Nceda unxibelelane nathi ngamaxesha angoku okufaka i-lead.
Q: Zeziphi iziqinisekiso kunye namaxwebhu eniwabonelelayo ngokuthunyelwa kwemibhobho ye-A53 GR.B?
A: Ukuthunyelwa ngakunye kuquka amaxwebhu apheleleyo: Isatifikethi soVavanyo lweMill ngokwe-EN 10204 Uhlobo 3.1 (okanye Uhlobo 2.2 / 3.2 xa luceliwe) kubandakanya ukwakheka kweekhemikhali, iimpawu zokutsalwa, kunye neziphumo zovavanyo lwe-hydrostatic; Ingxelo yoHlolo oluDimensional; Uluhlu lokuPakisha; I-invoyisi yoRhwebo; Ibhili yoLayisho; kunye neSatifikethi seMvelaphi (ukuba iyafuneka). Kwipayipi egalelwe ngesinyithi, ingxelo yobukhulu be-coating ikwabonelelwa.
Q: Ngaba nibonelela ngeenkonzo zokusika ubude kunye nokudibanisa imisonto kwipayipi ye-A53 GR.B?
A: Ewe. Sinikezela ngokusika ngokuchanekileyo ukuya kubude obuchanekileyo obuchazwe ngumthengi kunye nokunyamezelana okuqinileyo (ngesiqhelo ±3mm). Iinkonzo zokusonta ziyafumaneka kwiziphelo zepayipi (imisonto ye-NPT ngokwe-ASME B1.20.1), kunye okanye ngaphandle kwemixokelelwano. Ukugqitywa kokugqibela okongezelelweyo kubandakanya iziphelo ezibengezelayo (zokuwelda) kunye neziphelo ezicacileyo (ukusika isikwere). Kwizicelo zescaffolding okanye zoomatshini, singabonelela ngokubhola, ukutshiza, okanye olunye uhlobo lokwenziwa ngokwezifiso xa siceliwe.
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