Iibhakethi zeeShovel zokuMbiwa ezinomthamo omkhulu — 3–60m³ zeeShovel zeRope zoMbane kunye neeHydraulic Excavators

Inkcazo emfutshane:

I-Womic Steel ivelisa iiBhakethi zeShovel zeMigodi yoMbane ezisebenza nzima kunye neeBhakethi ze-Excavator ezinobukhulu obuqala kwi-3m³ ukuya kwi-60m³, zisebenzisa amanqanaba entsimbi asemgangathweni amelana nokuguguleka afana neHardox 400, iHardox 500, iNM400, kunye neNM500. Iibhakethi zethu zemigodi zenzelwe ukulayisha amatye anefuthe elikhulu, izixhobo ze-ore ezirhabaxa, kunye nemisebenzi yokwemba evulekileyo rhoqo. Sinikezela ngezisombululo ze-OEM ezenzelwe wena ngokupheleleyo ngokusekelwe kwimodeli yezixhobo, uxinano lwezinto, kunye neemeko zokusebenza, ngolawulo oluqinileyo lomgangatho ukusuka ekuhlolweni kwezinto eziluhlaza ukuya ekuhlanganisweni kokugqibela. Zonke iibhakethi zenzelwe ukwandisa ukusebenza kakuhle kokulayisha, ukwandisa ubomi benkonzo, kunye nokunciphisa iindleko zokulungisa ngetoni nganye.

Thumela i-imeyile kuthi Iinkcukacha zeMveliso

Iinkcukacha zeMveliso

Iithegi zeMveliso

Umenzi weBhakethi yokuMina enomthamo omkhulu — iWomic Steel

I-Womic Steel ngumvelisi ochwepheshileyo nonamava weebhakethi ze**zemigodi yombane kunye neebhakethi zemigodi ezinkulu**, ezenzelwe ngokukodwa imisebenzi yokwemba enzima kunye nokuphathwa kwezinto ezininzi ngempumelelo. Iibhakethi zethu zemigodi zakhiwe ukuze zikwazi ukumelana nezinye zeemeko zokusebenza ezinzima kakhulu kwihlabathi liphela, kubandakanya ukulayishwa kwamatye okunefuthe elikhulu, izixhobo ze-ore ezirhabaxa kakhulu, imisebenzi yokwemba eqhubekayo imini nobusuku, kunye nokutshintsha okukhulu kobushushu okuxhaphakileyo kwimigodi evulekileyo kulo lonke elase-Australia, eKhanada, eChile, eRashiya nase-Afrika. Ngobuchwepheshe bokwenziwa kwe-CNC obuphambili, iipleyiti zentsimbi ezinganyangekiyo eziphuma kwiifektri eziphambili, kunye nenkqubo yokulawula umgangatho engqongqo ehambelana ne-ISO esetyenziswa kwinqanaba ngalinye lemveliso, i-Womic Steel ibonelela ngeebhakethi zemigodi ezinomthamo ophezulu ukusuka kwi-**3 cubic metres ukuya kwi-60 cubic metres** yomthamo ogcweleyo. Ezi bhakethi zifanelekile kwiifosholo ezinkulu zombane, ii-hydraulic mining excavators, kunye nezixhobo ezinzima zokuhambisa umhlaba ezivela kuzo zonke iimpawu eziphambili ezifana neCaterpillar, Komatsu, Hitachi, Liebherr, P&H, kunye neBucyrus. Ngaphaya kweemveliso ezisemgangathweni, iWomic Steel inikezela ngezisombululo zebhakethi yemigodi ezenzelwe wena ngokupheleleyo ngokusekelwe kwimodeli yezixhobo ezithile zomthengi, uxinano lwezinto, iimeko zomjikelo wokusebenza, kunye neemfuno zokusebenza kwexesha elide. Injongo yethu kusoloko kukunceda abaqhubi bemigodi ukuba bafezekise imveliso ephezulu, ixesha elide lenkonzo phakathi kokulungiswa, kunye neendleko zokugcinwa ezincitshisiweyo kakhulu ngetoni nganye yezinto ezifudusiweyo.

Uluhlu Lomthamo Weebhakethi Zokwemba

I-Womic Steel yenza iibhakethi zemigodi kwiinkalo ezahlukeneyo neziqhubekayo zomthamo, ezihlulwe ngononophelo ukuze zihambelane nobukhulu boomatshini obahlukeneyo, iindlela zemigodi, kunye neempawu zezinto eziphathekayo. Endaweni yokubonelela ngemveliso enobukhulu obufanayo, sinikezela ngamanqanaba amane ahlukeneyo omthamo, ngalinye liyilwe ngokuqinisa ulwakhiwo oluthile, ubukhulu beepleyiti, kunye namaqhinga okukhusela ukuguguleka. Le theyibhile ilandelayo ishwankathela uluhlu lwethu lomthamo oluqhelekileyo kunye nezicelo zalo eziqhelekileyo.

Uluhlu lobungakanani	Ubungakanani beZixhobo eziQhelekileyo	Izicelo eziqhelekileyo	Ugxininiso oluPhambili loYilo
3m³ — 8m³	Ii-excavator ze-30–80 zeetoni	Iikwari, imigodi yamalahle, ukuthutha umhlaba wokwakha	Uyilo olulula, isantya esiphezulu sokujikeleza
8m³ — 20m³	Ii-excavator ze-100–300 zeetoni	Ubhedu, isinyithi, ukususwa komthwalo ogqithisileyo	Amandla alinganiselayo kunye nobomi bokunxiba
20m³ — 40m³	Iifosholo ezingama-400–800 zeetoni	Imigodi yamatye aqinileyo enemveliso ephezulu	Ukumelana neempembelelo ezinkulu
40m³ — 60m³	Iifosholo ze-ultra-class ezingaphezu kwe-1000 zeetoni	Iisanti zeoyile, imingxuma emikhulu evulekileyo yentsimbi/yobhedu	Ubunzulu bobume bolwakhiwo

Iibhakethi zeMigodi ezinomthamo omncinci (3m³ — 8m³)

Iibhakethi ezincinci ezinomthamo zilungiselelwe ngokukodwa ii-excavators zemigodi ephakathi kunye nee-wheel loaders ezisebenza kwiindawo zokumba, kwiindawo zemveliso ezihlanganisiweyo, iiprojekthi zokwakha umhlaba, imisebenzi yemigodi yamalahle, kunye nezakhiwo zokulayisha ilitye lekalika okanye isanti. Ngenxa yokuba ezi matshini zihlala zenza imijikelo yokulayisha ephindaphindayo ngamaxesha okumba amafutshane, uyilo lwebhakethi lubeka phambili ulwakhiwo olulula kunye nokungena ngokukhawuleza kwibhanki yezinto. I-Womic Steel ifezekisa oku ngokusebenzisa iipleyiti ezibhityileyo kodwa ezihlala ixesha elide ezingagugiyo, ukugoba okulungiselelweyo kokunciphisa ukumelana kokumba, kunye neziko elilinganisiweyo ngononophelo lomxhuzulane eliphucula uzinzo lomatshini ngexesha lokuphakamisa nokujika. Xa kuthelekiswa neebhakethi zemigodi ezinzima, ezi yunithi zincinci zomthamo zivumela abaqhubi ukuba bafikelele kwi-15% yemijikelo engaphezulu ngeyure ngelixa besebenzisa ipetroli encinci. Kwangaxeshanye, asiyi kubeka emngciphekweni ukuqina - iindawo ezibalulekileyo zokuguguleka ezifana nepleyiti esezantsi, izicuthi ezisecaleni, kunye nee-adapter zamazinyo zisakhuselwe ngee-wear liner ezinokutshintshwa. Kubathengi abasebenza kwizinto ezithambileyo ezifana namalahle okanye i-gypsum, singanciphisa ubunzima bebhakethi ukuya kuthi ga kwi-12% ngaphandle kokunciphisa ubomi besakhiwo, okwenza ezi bhakethi zibe lukhetho oluhle kakhulu kwiindawo zokuguguleka ezinomthamo ophezulu, eziphantsi ukuya kweziphakathi.

Iibhakethi zokumba ezinomthamo ophakathi (8m³ — 20m³)

Iibhakethi zokwemba ezinomthamo ophakathi zezona zisetyenziswa kakhulu kwimigodi evulekileyo yehlabathi, kwaye zihlala zifumaneka kwii-hydraulic excavators eziyi-100 ukuya kwi-300-tons kunye neefosholo ezincinci zentambo zombane. Ezi bhakethi zisetyenziswa kwimigodi yobhedu, imisebenzi ye-iron ore, ukwemba amalahle, ii-quarry ezinkulu, kunye neeprojekthi zokususa umthwalo ogqithisileyo apho ibhalansi phakathi komthamo wokulayisha kunye nokusebenza kakuhle kubalulekile. Ngokungafaniyo neebhakethi ezincinci, iiyunithi ezinomthamo ophakathi kufuneka zijongane namandla aphezulu kakhulu empembelelo abangelwa bubukhulu bamatye ngabanye kunye neentshukumo zokumba eziqatha. Ukujongana noku, iWomic Steel icwangcisa la mabhakethi ngeendonga eziqinisiweyo ezenziwe ngentsimbi etyebileyo engagugiyo, iipleyiti ezisezantsi ezinzima ezimelana nokubhoboza kunye nokukrala, kunye neembambo zesakhiwo sangaphakathi ezidlulisela amandla okumba kude ne-weld seams eziphambili. Iinkqubo ze-adaptha ezisetyenziswa kolu luhlu lobukhulu nazo ziphuculwe zibe zii-castings ezinkulu ezineepokotho zamazinyo eziqinileyo, ukunciphisa ukulahleka kwamazinyo kunye nokuqhekeka kwe-adaptha. Abathengi abaninzi abasebenza kwimigodi ye-iron ore okanye yobhedu baxela ukuba iibhakethi zethu ezinomthamo ophakathi zibonelela phakathi kweeyure ezingama-4,000 kunye nama-6,000 zenkonzo ngaphambi kokuba zifune ukulungiswa okukhulu kwe-weld okanye ukutshintshwa kwecandelo. Ukongeza, sinikezela ngee-bolt-on wear liners ezikhethwayo zomgangatho kunye neendonga ezisecaleni, ezinokutshintshwa ebaleni ngexesha lokulungiswa okucwangcisiweyo, okuphindaphinda kabini ubomi begobolondo lebhakethi.

Iibhakethi zeMigodi ezinomthamo omkhulu (20m³ — 40m³)

Iibhakethi ezinkulu zokwemba zenzelwe kuphela iifosholo ezinkulu zentambo zombane kunye nodidi olukhulu lwee-hydraulic mining excavators, ezihlala zisebenza kwimisebenzi yemigodi evelisa imveliso ephezulu efana ne-iron ore, ubhedu, isanti yeoyile, kunye neendawo zokuphatha izinto ezininzi. Ezi bhakethi zisebenza phantsi kwezinye zeemeko ezinobungozi kakhulu, kubandakanya ukuchatshazelwa ngokuthe ngqo ngamatye anobunzima beetoni ezininzi, ukukrazulwa okuqhubekayo okuvela kwi-ore etyumkileyo, kunye nemithwalo ejikelezayo edlula i-200% yobunzima obungaguqukiyo bebhakethi. Ukuze ziphile kule ndawo, i-Womic Steel yakha ezi bhakethi isebenzisa iipleyiti ezinobukhulu obuphezulu ezingagugiyo - ezihlala zi-50mm ukuya kwi-80mm ubukhulu kumgangatho nakwiindawo ezingaphantsi zodonga - zidibene nesakhelo solwakhiwo esiqinileyo esinobunzima obunzima obuquka iziqinisi ezisezantsi ezipheleleyo, iziqinisi zodonga olusecaleni lwebhokisi, kunye nepleyiti yemilebe yentsimbi ephosiweyo echatshazelwa kakhulu yimpembelelo kunemilebe eyenziweyo. Iinkqubo zamazinyo kunye nee-adapter ezisetyenziswa kwiibhakethi ezinkulu zezona zinkulu ezikhoyo kushishino, kunye nee-adapter cross-sections ezidlula i-200mm ubude kunye neencam zamazinyo ezinobunzima obufikelela kwi-80kg nganye. Ezi nxalenye zinkulu ziqiniswe kusetyenziswa iinkqubo zokugcina i-wedge-and-pin ezimelana nokukhuluphala nokuba phantsi kokungcangcazela okukhulu. Xa abaqhubi bemigodi betshintsha ukusuka kwibhakethi eqhelekileyo ukuya kwibhakethi enkulu yeWomic elungiselelwe kakuhle, bahlala bebona ukuphucuka kwe-15% ukuya kwi-25% ekusebenzeni kakuhle kokulayisha, ukwehla okulinganiselweyo kokusetyenziswa kwepetroli ngetoni nganye, kunye nokwehla kwexesha lokungasebenzi elingalindelekanga elibangelwa kukuqhekeka kwesakhiwo okanye izinto ezigugileyo.

Iibhakethi zeMigodi ezinkulu kakhulu (40m³ — 60m³)

Iibhakethi zemigodi ezinkulu kakhulu, eziqala kwi-40 ukuya kwi-60 cubic metres ezinomthamo ogcweleyo, zimele eyona nxalenye iphezulu kushishino lwezixhobo zemigodi. Ezi bhakethi zisetyenziswa kuphela kwiifosholo ezinkulu kakhulu zentambo zombane kunye nee-hydraulic mining excavators ezinkulu kakhulu, zihlala kwimigodi ye-iron ore enomthamo omkhulu, imisebenzi emikhulu yobhedu, iiprojekthi ze-oyile yesanti yaseKhanada, kunye neminye imigodi emikhulu evulekileyo apho iinjongo zemveliso zidlula iitoni ezili-100,000 ngosuku. Umngeni wobunjineli kweli zinga likhulu kakhulu - ibhakethi engama-50m³ egcwele i-iron ore enobunzima obungaphezulu kweetoni ezili-150, kwaye amandla aguqukayo adalwa ngexesha lokumba, ukuphakamisa, kunye nokulahla abeka uxinzelelo olukhulu kuyo yonke i-weld, ipleyiti, kunye ne-casting. I-Womic Steel ijongana nalo mngeni ngeendlela zokuqinisa ulwakhiwo eziphambili ezidlula nje ukusebenzisa iipleyiti zentsimbi ezityebileyo. Sifaka iileya ezininzi zezinto zokuguguleka kwindawo yomgangatho, kubandakanya ipleyiti yokuxhasa enamandla aphezulu, ipleyiti efunxa amandla ephakathi, kunye neleya yokuguga ephezulu eyenziwe ngeHardox 500 okanye efanayo. Iindonga ezisecaleni zixhaswa ziimbambo zangaphandle kunye nee-diaphragms zangaphakathi ezithintela ukuguguleka ngexesha lokungena. Ipleyiti yemilebe idla ngokwenziwa njengesixhobo sokusika intsimbi esine-alloy ephezulu, esibonelela ngokumelana nokuqhekeka okuphezulu kakhulu xa kuthelekiswa nemilebe eyenziweyo. Abathengi abasebenzisa iibhakethi ezinkulu kakhulu kwisanti yeoyile, apho izinto zirhabaxa kwaye zinamathela, bayazuza kwii-liner zethu ezifudumeleyo kunye neengubo ezichasene nokunamathela ezigcina amazinga emveliso nokuba kusebusika obungaphantsi kwe-zero. Ubomi benkonzo yezi bhakethi bulinganiswa ngeminyaka kunokuba bube ziinyanga, kwaye iiyunithi ezininzi zifikelela kwiiyure ezingama-8,000 ukuya kwi-12,000 zokusebenza ngaphambi kokuba zifune ukulungiswa okukhulu.

Ukukhethwa kwezinto zeMigodi yeeBhakethi ezinomthamo ophezulu

Ukukhethwa kwezinto zentsimbi mhlawumbi sesona sigqibo sibalulekileyo ekuvelisweni kweebhakethi zemigodi, kuba kugqiba ngokuthe ngqo ukuba ibhakethi iya kuhlala ixesha elingakanani, ingakanani impembelelo enokuyifunxa, kunye nokuba iya kufuna ukulungiswa kangaphi. I-Womic Steel isebenzisa kuphela izinto zentsimbi ezisemgangathweni ezinganyangekiyo ezifunyenwe kwiifektri eziqinisekisiweyo, kwaye sigcina umgaqo-nkqubo ongqongqo wokulandelela ngokupheleleyo izinto ukusuka kwisatifikethi sefektri ukuya kwimveliso egqityiweyo. Amanqanaba asetyenziswa kakhulu anganyangekiyo kwiibhakethi zethu aquka i-NM400, i-NM450, i-NM500, i-Hardox 400, i-Hardox 450, i-Hardox 500, i-Bisalloy 400, kunye ne-Bisalloy 500. Kwizinto zokwakha ezingadingi bunzima obugqithisileyo bomphezulu kodwa kufuneka zibonelele ngokuqina kunye nokudityaniswa, sisebenzisa izinto zentsimbi zokwakha ezifana ne-Q355B, i-Q460C, i-S355J2, i-S460N, i-ASTM A572 Grade 50, kunye ne-ASTM A514. Itheyibhile engezantsi ishwankathela indlela esikhetha ngayo izinto ngokusekelwe kwiimeko ezithile zefektri.

Imeko yezinto eziphathekayo	Intsimbi Ecetyiswayo Yokunxiba	Intsimbi yoLwakhiwo eCetyisiweyo	Inzuzo Yobomi Bokunxiba Okulindelekileyo
Impembelelo ephantsi, ukukrazuka okuphezulu (isanti, amalahle, igypsum)	I-NM400 / iHardox 400	Q355B	Isiseko
Impembelelo ephakathi, ukukrazula okuphakathi (i-ore yobhedu, ilitye lekalika)	I-NM450 / iHardox 450	Q460C / S355J2	+25–35%
Impembelelo ephezulu, ukukrala okuphezulu (i-iron ore, i-granite)	I-NM500 / iHardox 500	S460N / ASTM A572-50	+40–60%
Impembelelo egqithisileyo, amaqondo obushushu angaphantsi kwe-zero (isanti yeoyile, i-ore eqandisiweyo)	IBisalloy 500 / IHardox 500	I-ASTM A514	+70–100%

Kwiiprojekthi zethu ezininzi ezenziwe ngokwezifiso, asisebenzisi nto inye kwibhakethi yonke. Endaweni yoko, sisebenzisa icebo lezinto ezilungiselelwe indawo ethile, apho umgangatho kunye neendonga ezisecaleni ezisezantsi zifumana amanqanaba aphezulu obunzima, iindonga ezisecaleni eliphezulu kunye nepleyiti yangasemva zifumana amanqanaba obunzima obuphakathi, kwaye isakhelo solwakhiwo sisebenzisa iintsimbi ezinobunzima obuphezulu. Le ndlela iphucula ubomi bokuguguleka apho ukuguguleka kunzima kakhulu ngelixa igcina ukuqina kwesakhiwo kunye nokudityaniswa.

Inkqubo yoMveliso

I-Womic Steel ilandela inkqubo yokwenziwa elawulwa ngokungqongqo, enamanqanaba amaninzi ephuculiweyo kwiminyaka emininzi yokuvelisa iibhakethi zemigodi kwimisebenzi enzima kakhulu kwihlabathi. Le nkqubo iqala ngokuhlolwa kwezinto eziluhlaza, apho ipleyiti nganye yentsimbi iqinisekiswa ukuba yenziwe ngamakhemikhali, iimpawu zoomatshini, kunye nokuchaneka kobukhulu ngaphambi kokuba kunqunyulwe nakuphi na ukusika. Okulandelayo, senza ukusika kwe-CNC sisebenzisa iitafile zokusika ze-plasma okanye ze-laser ezine-definition ephezulu, sifezekisa ukunyamezela kwe-±1mm nakwiiplate ukuya kuthi ga kwi-80mm ubukhulu. Emva kokusika, iiplate zidlula ekwakheni nasekuqengqelekeni kwiibhuleki zethu zokushicilela ezinkulu kunye noomatshini bokuqengqeleka, abanokwakha iiplate ezibandayo ukuya kuthi ga kwi-60mm ubukhulu ngaphandle kokufuna ukufudumeza kwangaphambili. Imisebenzi yoomatshini kunye nokubeka i-beveling ilandela, silungiselela zonke ii-weld edges ezinee-angles ze-bevel ezilawulwa ngokuchanekileyo ukuqinisekisa ukungena ngokupheleleyo ngexesha lokufaka i-welding. Ngaphambi kokuba kuqale nayiphi na i-welding, senza ukuhlanganiswa kwangaphambili kwazo zonke izinto eziphambili kumgangatho wethu wokwenza, siqinisekisa ukulingana kwaye senze naluphi na uhlengahlengiso olufunekayo. Inqanaba lokuwelda elinzima lenziwa ngabawelda abaqinisekisiweyo emva kweenkcukacha zeNkqubo yokuWelda ezivunyiweyo, kunye nolawulo olungqongqo kumaqondo obushushu angaphambi kokufudumeza (ngokwesiqhelo yi-150°C ukuya kwi-300°C kuxhomekeke kubukhulu bepleyiti kunye nomgangatho wezinto) kunye namaqondo obushushu aphakathi. Emva kokuwelda, yonke ibhakethi enkulu ifumana unyango lobushushu emva kokuwelda ukuze kuncitshiswe uxinzelelo olushiyekileyo olunokubangela ukuqhekeka koxinzelelo okanye ukungaphumeleli kokudinwa kwangethuba. Iipleyiti zokuguguleka emva koko zifakwa kusetyenziswa indibaniselwano yeebholiti ze-counterbore kunye nee-plug welds, ukuqinisekisa ukuba zihlala zinamathele ngokukhuselekileyo nokuba zitshatyalaliswe kakhulu. Ekugqibeleni, ibhakethi iya kwindibano yokugqibela apho kufakwa khona ii-adapters zamazinyo, ii-shroud retainers, kunye nezinye izixhobo, kulandele uhlolo olupheleleyo lobukhulu.

Iteknoloji yokuWelda kunye noLawulo loMgangatho

Ukuwelda yeyona nto ibalulekileyo ekwenzeni iibhakethi zemigodi, kuba ukusilela kokuwelda ebaleni kunokukhokelela ekuqhekekeni kweebhakethi okubi kakhulu, umonakalo wezixhobo, kunye neziganeko zokhuseleko olukhulu. I-Womic Steel isebenzisa indibaniselwano yetekhnoloji yokuwelda ephucukileyo eyenzelwe iintlobo ezahlukeneyo zamalungu kunye nobukhulu bezinto. Ukuwelda kwe-arc engaphantsi komhlaba kusetyenziswa imithungo emide, ethe tye kumgangatho nakwiindonga ezisecaleni, okubonelela ngokungena nzulu kunye namazinga aphezulu okufaka kunye nokuhambelana okuhle kakhulu. Ukuwelda okukhuselweyo yigesi ye-CO2 (GMAW) kusetyenziswa imithungo emifutshane kunye nokuwelda okungaphandle kwendawo, okubonelela ngolawulo oluhle kunye nokuchithakala okuncinci. Ukuwelda kwe-arc ngesandla (SMAW) kugcinelwe ukuwelda kwe-tack, ukuwelda kokulungisa, kunye neendawo ezinokufikelela okulinganiselweyo apho iinkqubo ezenzekelayo zingenakufikelela khona. Zonke ii-weld ezibalulekileyo zenziwa kusetyenziswa iindlela zokuwelda ezinee-multi-layer, apho umaleko ngamnye ucocwa kwaye uhlolwe ngaphambi kokuba umaleko olandelayo usetyenziswe, ukuqinisekisa ukudibana okupheleleyo kunye nokususa ukuvalelwa kwe-slag. Inkqubo yethu yokulawula umgangatho wokuwelda yakhiwe malunga namaxwebhu amathathu aphambili: Iinkcukacha zeNkqubo yokuWelda (i-WPS) ezichaza yonke iparameter yohlobo ngalunye lokudibanisa, iiRekhodi zeMfanelo yeNkqubo (i-PQR) ezingqina ukuba i-WPS ivelisa ii-welds ezivakalayo, kunye neziqinisekiso ze-welder eziqinisekisiweyo eziqinisekisa ukuba ngabasebenzi abaqeqeshweyo kuphela abenza i-welding yemveliso. Ngexesha lokuwelda, sihlala sijonga amaqondo obushushu angaphambi kokufudumeza, amaqondo obushushu aphakathi, kunye noseto lwe-amperage/voltage, sirekhoda yonke idatha ukuze ilandeleke. Emva kokuwelda, zonke ii-welds eziphambili zesakhiwo zifumana unyango lokunciphisa uxinzelelo kubushushu kwi-furnace yethu ecwangcisiweyo, efudumeza kancinci ibhakede ukuya kubushushu obuthile (ngesiqhelo ukusuka kwi-550°C ukuya kwi-650°C kuxhomekeke kwizinto eziphathekayo), iyibambe ixesha elibaliweyo ngokusekelwe kubukhulu, ize emva koko ilawule ngononophelo izinga lokupholisa ukuthintela ukwenzeka koxinzelelo olutsha.

Ukuhlolwa noVavanyo

Akukho bhakethi yemigodi ephuma kwiziko lethu ngaphandle kokudlula uthotho olupheleleyo lovavanyo kunye novavanyo, kuba siyaqonda ukuba ukusilela kwintsimi kubiza abathengi bethu ngaphezulu kakhulu kunexabiso lebhakethi ngokwayo. Uvavanyo lwezinto eziluhlaza lwenziwa kwipleyiti nganye yentsimbi engenayo kusetyenziswa i-spectrometer ephathekayo ukuqinisekisa ukwakheka kweekhemikhali, umatshini wokuvavanya ukuxinana ukuqinisekisa isivuno kunye namandla okugqibela, kunye nomvavanyi wobunzima obuphathekayo ukujonga ubunzima bomphezulu ngokuchasene nesatifikethi somatshini wokugaya. Emva kokwenziwa, senza uvavanyo olungonakalisiyo kuzo zonke ii-welds ezibalulekileyo, kunye novavanyo lwe-ultrasonic (UT) olusetyenziselwa ukufumanisa iimpazamo zangaphakathi ezifana nokungabikho kwe-fusion okanye i-slag inclusions, uvavanyo lwe-magnetic particle (MT) olusetyenziselwa ukufumana imifantu yomphezulu kunye nomphezulu okufutshane kwiintsimbi ze-ferritic, kunye novavanyo lwe-penetrant (PT) olusetyenziselwa izinto ezingezizo zemagnethi okanye iindawo apho i-MT ingasebenzi khona. Kwiiprojekthi ezinomngcipheko ophezulu okanye iimfuno ezichazwe ngumthengi, sikwanikezela ngovavanyo lwe-radiographic (RT), olubonelela ngerekhodi esisigxina yefilimu yomgangatho we-weld. Uhlolo lwemilinganiselo lwenziwa kusetyenziswa ii-laser trackers kunye netekhnoloji yokuskena ye-3D, kunye ne-geometry yebhakethi yokwenyani xa ithelekiswa ngqo nemodeli ye-CAD. Ukuqinisekiswa komthamo kwenziwa ngokuskena umthamo wangaphakathi webhakethi nge-3D kunye nokubala umthamo ogcweleyo ngokwemigangatho ye-SAE okanye ye-ISO, ngesiqinisekiso sethu sokuba umthamo wokwenyani uya kuba ngaphakathi kwe-98% yomthamo woyilo oluqhelekileyo. Isishwankathelo seekhrayitheriya zethu zokuhlola ezisemgangathweni zibonelelwe ngezantsi.

Uhlobo lokuhlola	Indlela	Ikhrayitheriya yoKwamkelwa
Ukwakheka kweekhemikhali	I-spectrometer yokukhupha ukukhanya	Ngaphakathi kwe-±5% yesiqinisekiso sokugaya
Ukuqina	Umvavanyi wobulukhuni obuphathekayo (iLeeb okanye i-UCI)	Ngaphakathi kwe-±10% yoluhlu oluchaziweyo
Iziphene zokuwelda kwangaphakathi	Uvavanyo lwe-Ultrasonic (UT)	Akukho siphene sidlula i-2mm elinganayo
Imingxunya yomphezulu	I-particle ye-magnetic (MT) okanye i-penetrant (PT)	Akukho ziqhekeko okanye izalathisi ezithe ngqo
Ukuchaneka kobukhulu	Umkhondo we-laser / iskena se-3D	±3mm kwimilinganiselo ebalulekileyo yokufakelwa
Umthamo webhakethi	Ukuskena ivolumu ye-3D	≥98% yomthamo oqhelekileyo ogcweleyo

Amandla eMveliso kunye nokuHanjiswa

I-Womic Steel isebenzisa indawo yokusebenzela enzima yokwenza izinto exhotyiswe ngeekhreyini eziphezulu ezinomlinganiselo ofikelela kwiitoni ezili-100, ii-manipulators ze-welding ezizenzekelayo, oomatshini bokucubungula iipleyiti ze-CNC, kunye nesithando esikhulu sonyango lobushushu esikwaziyo ukuphatha iibhakethi ezinobunzima obufikelela kwiitoni ezingama-80. Umthamo wethu wemveliso oqhelekileyo ugubungela ubungakanani beebhakethi ukusuka kwi-3m³ ukuya kwi-60m³ kunye nobunzima beebhakethi ukusuka kwiitoni ezi-3 ukuya kwi-80, kunye nokukwazi ukuqhuba iiprojekthi ezininzi ngaxeshanye ngenxa yoyilo lwethu lwevenkile kunye nemisebenzi yabasebenzi abaninzi abanobuchule. Kwiindlela zoyilo lweebhakethi eziqhelekileyo apho sinemizobo kunye nezixhobo ezikhoyo, ixesha eliqhelekileyo lokuhambisa li10ukuya12iiveki ukusuka ekuqinisekisweni kweodolo. Kwiibhakethi ezenzelwe wena ngokupheleleyo ezifuna uyilo olutsha lobunjineli, uhlalutyo lwe-FEA, kunye nomsebenzi wepateni eyahlukileyo yokwenziwa kwee-castings, ixesha lokuhambisa lifikelela kwiiveki ezi-6 ukuya kwezili-10. Sikwagcina inkonzo yokuphendula ngokukhawuleza kwiibhakethi zokutshintshwa ngexesha likaxakeka, apho sinokuhambisa imveliso egqityiweyo kwiintsuku ezisi-7 ukuya kwezili-15 ngokubeka phambili iprojekthi kwishedyuli yethu yemveliso kunye nokusebenzisa ukufumana izinto ngokukhawuleza. Amandla ethu okuvelisa ngonyaka adlula iibhakethi ezinkulu zemigodi ezingama-200, kwaye sithumele ngempumelelo kumazwe angaphezu kwama-20 kuquka i-Australia, iRashiya, uMzantsi Afrika, iChile, i-Indonesia, iKhanada, i-United States, iMongolia, kunye neKazakhstan.

Ii-Application Industries kunye nezisombululo zabathengi

Iibhakethi zeWomic Steel zisasazwa kumacandelo amaninzi amashishini, nganye inendibaniselwano yayo eyahlukileyo yeempawu zezinto, iindawo zokusebenza, kunye neenjongo zemveliso. Kwimigodi yobhedu, apho ubunzima be-ore buyahluka kakhulu kwaye ukukrazuka kuphakathi ukuya phezulu, iibhakethi zethu zigxila kwixesha lokuguguleka kunye nokugcinwa kwamazinyo, kunye nabathengi abaninzi abafikelela kwiiyure ezingama-5,000 ukuya kwezingama-7,000 phakathi kokulungiswa okukhulu. Kwimigodi ye-iron ore, apho uxinano lwezinto luphezulu kakhulu (ludla ngokudlula i-2.8 t/m³) kwaye imithwalo yempembelelo inzima, sisebenzisa imigangatho ye-NM500 okanye yeHardox 500 enolwakhiwo oluphindwe kabini olusezantsi kunye nokuqinisa udonga olusecaleni olunzima. Ukumba amalahle kuveza umngeni owahlukileyo - izinto zithambile kwaye zilula, kodwa imijikelo yokumba efunekayo iphezulu kakhulu, ngoko ke sibeka phambili uyilo olukhaphukhaphu olunee-engile zokulahla inkunkuma ngokukhawuleza kunye nobunzima obuncitshisiweyo bebhakethi engenanto. Ukumba igolide kudla ngokubandakanya ilitye lenkunkuma elirhabaxa kunye namatye amakhulu ngamanye amaxesha, okufuna ulungelelwano phakathi kokuxhathisa ukuguguleka kunye nokuqina kwempembelelo. Imisebenzi ye-quarry idla ngokubandakanya umxube wobukhulu bamatye aqhushumbisiweyo kunye nezinto zokutya ezingenakucingelwa, ngoko ke iibhakethi zethu zeli candelo zinee-engile zamazinyo ezihlengahlengiswayo kunye neepleyiti zemilebe eziqinisiweyo. Ukwembiwa kwesanti yeoyile yenye yezona zinto zifunwa kakhulu kwihlabathi liphela, kudibanisa ukukrazuka okuphezulu okuvela kwisanti ye-silica, ukuchaphazeleka okukhulu okuvela kumaqhuma aqandisiweyo, kunye nobushushu obubandayo obunokwehla ngaphantsi kwe--40°C. Kule projekthi, sinikezela ngeebhakethi ezinkulu kakhulu ezinee-heated liners, ii-anti-stick coating, kunye neentsimbi eziqinileyo ezenziwe ngokukodwa ezinobushushu obuphantsi. Ishishini lesamente kunye namacandelo okwakha anzima nawo axhomekeke kwiibhakethi zethu zokuphatha i-limestone, udongwe, i-shale, kunye nezinye izinto eziluhlaza.

Iingenelo zokwenziwa kweNsimbi yeWomic

I-Womic Steel izakhele igama njengomvelisi wezixhobo zemigodi ochwephesha kungekuko ngokwenza iimveliso ezingabizi kakhulu, kodwa ngokwenza iibhakethi ezithembekileyo nezihlala ixesha elide kushishino. Amandla ethu amakhulu okwenza izinto asivumela ukuba siphathe iiprojekthi ezingenakukwazi ukwenziwa kwiivenkile ezincinci, ukusuka kwiibhakethi zefosholo ezingama-60m³ ukuya kuyilo oluntsonkothileyo olunejometri eyahlukileyo. Itekhnoloji yethu yokuthunga ephucukileyo kunye neenkqubo zokuthunga eziqinisekisiweyo ziqinisekisa ukuba yonke ijoyinti ihlangabezana okanye idlula imigangatho yamazwe ngamazwe efana ne-AWS D1.1 kunye ne-EN 1090. Ukusetyenziswa kwethu okukhethekileyo kwezinto ezisemgangathweni ezingagugiyo ezivela kwiifektri ezifana neHardox, iBisalloy, kunye neebhrendi zesizwe saseTshayina kunika abathengi bethu ukuzithemba kokuba bafumana intsimbi yokwenyani, eqinisekisiweyo, kungekhona ezinye izinto ezingabonakaliyo. Inkqubo yethu yokulawula umgangatho ongqongqo, exhaswa kukulandeleka ngokupheleleyo kunye novavanyo lwe-100% olungonakalisiyo lwee-welds ezibalulekileyo, isusa ukuqikelela kunye nomngcipheko ohlala uhambisana nezinamathiselo zemigodi ezivela kubaboneleli abangaqinisekiswanga. Sinikezela ngamaxesha okuhambisa akhawulezileyo achazwe ngokucacileyo kwiziphakamiso zethu kwaye afezekiswe ngokuthembekileyo, ngokungafaniyo nabakhuphisana nabo abaninzi abathembisa amaxesha amafutshane okukhokela kodwa rhoqo banikezela emva kwexesha. Ubuchule bethu bokwenza ngokwezifiso i-OEM buthetha ukuba singayiguqula ibhakethi ekhoyo, siphucule ubuthathaka bayo, size sinikeze imveliso engcono kuneyokuqala. Kwaye ngamava okuthumela ngaphandle kwihlabathi liphela agubungela iindawo ezinzima kakhulu zemigodi ehlabathini, siyaqonda iimfuno zehlabathi lokwenyani zemigodi e-Australia, e-Afrika, eRashiya, naseMelika. Isiphumo sokugqibela kukudibana kwamaxabiso akhuphisanayo, ubomi benkonzo obugqwesileyo, kunye neendleko eziphantsi zobunini eziye zenza iWomic Steel yaba liqabane elithembekileyo kwiinkampani zemigodi kunye nabathengisi bezixhobo kwihlabathi liphela.