Umbhobho wentsimbi we-ASTM A500 Grade C LSAW: Amandla okuvelisa kunye neenkcukacha zemveliso

Inkcazo emfutshane:

I-Womic Steel inika umbhobho wentsimbi we-ASTM A500 Grade C LSAW osemgangathweni ophezulu kwizicelo zesakhiwo ezifuna amandla aphezulu kuneGrade B. IGrade C inika amandla okuvelisa aphantsi angama-345 MPa (50,000 psi) kunye namandla okubopha aphantsi angama-485 MPa (70,300 psi), nto leyo eyenza ukuba ibe lolona khetho lukhethwayo kwiintsika zokwakha, iibhulorho, iinqaba zokuhambisa, kunye neenkxaso zezixhobo ezinzima. Inkqubo ye-LSAW ibandakanya iindlela ze-JCOE, i-UOE, kunye neendlela ze-rolled plate welding, ezibonelela ngomthungo othe tye othe tye kunye nozinzo oluhle kakhulu. Kwimibhobho yesakhiwo yodonga olunobubanzi obukhulu okanye obunzima (ukuya kuthi ga kwi-80mm ubukhulu bodonga), i-Womic isebenzisa i-plate rolling kunye ne-multi-pass submerged arc welding. Ububanzi bangaphandle ukusuka kwi-219mm ukuya kwi-2,500mm (8″ – 98″), ubukhulu bodonga ukusuka kwi-5.0mm ukuya kwi-80mm, ubude ukuya kuthi ga kwi-24m. Isatifikethi sokugaywa, uvavanyo lwe-ultrasonic oluyi-100% (umthungo we-weld), iziphelo ezibengezelayo okanye ezicacileyo, kunye ne-anti-corrosion coating (i-primer, i-epoxy, i-hot-dip galvanizing) ziyafumaneka. Zifanelekile kwizakhelo zokwakha, ii-bridge chords, ii-crane booms, ii-stadium trusses, i-transmission tower legs, izakhiwo zase-offshore topside, kunye namaqonga emizi-mveliso.

Ubungakanani boMbhobho weNtsimbi ye-LSAW:Ububanzi obungaphandle: 219mm – 2,500mm (8″ – 98″), Ubukhulu bodonga: 5.0mm – 80mm (JCOE/UOE max 50.8mm, ipleyiti eqengqelweyo max 80mm), Ubude: 6m – 18m esemgangathweni, ubude obulungiselelweyo bufikelela kwi-24m

Umbhobho weNtsimbi weLSAW oMgangatho oMgangatho kunye noBanga:I-ASTM A500 Ibanga B, Ibanga C; kunye ne-ASTM A53 GR.B (izicelo zesakhiwo); I-ASTM A252 Ibanga 2, Ibanga 3 lokufaka iinqwaba

Ukusetyenziswa kwePipe yeNtsimbi ye-LSAW:Iikholamu zokwakha kunye neebhari, ii-chords ze-bridge truss kunye nee-diagonals, imilenze ye-transmission tower (i-lattice kunye ne-monopole), ii-crane booms kunye nee-outriggers, ii-stadium roof trusses, ii-offshore topside modules, ii-industrial platform supports, ii-heavy equipment frames, ii-sign and lighting pads, ii-braces kwi-structural frames

I-Womic Steel inikezela ngamaxabiso asemgangathweni aphezulu nanokukhuphisanayo e-ASTM A500 Grade C LSAW steel pipe, i-cold structural tube welded, i-JCOE round structural pipe, i-heavy wall structure tube. Isatifikethi se-mill EN 10204 3.1, Ukuhlolwa kwe-UT weld, iziphelo ezibengezelayo/ezicacileyo, i-anti-corrosion coating iyafumaneka. Ubonelelo oluthe ngqo kwifektri kwiiprojekthi zokwakha nezobunjineli kwihlabathi liphela.


Iinkcukacha zeMveliso

Iithegi zeMveliso

1. I-Womic Steel: Amandla okuvelisa kunye namandla enkampani

I-Womic Steel Group isebenzisa imigca emininzi yemveliso ye-LSAW ekwaziyo ukuvelisa iipayipi zesakhiwo ze-ASTM A500 Grade C. I-A500 Grade C yityhubhu yesakhiwo sentsimbi yekhabhoni edityanisiweyo eyenziwe ngokubandayo (“i-cold formed” ibhekisa kubushushu bokwenza, hayi unyango lobushushu emva kokuwelda). Inkqubo ye-LSAW ifanelekile kwiindawo zesakhiwo ezijikelezileyo ezinobubanzi obukhulu ngaphaya komthamo we-ERW okanye ii-mills ezingenamthungo.

Umgca we-JCOE:Kwiidayamitha ezingama-406mm – 1,422mm (16″–56″), ubukhulu bodonga bufikelela kwi-50.8mm. Ifanelekile kwiikholamu zokwakha kunye namalungu ebhulorho.

● Umgca we-UOE:Kwi-diameters ezingama-508mm – 1,220mm (20″–48″), ubukhulu bodonga bufikelela kwi-40mm. Ivelisa ukujikeleza okuphezulu kwintsimbi yoyilo ebonakalayo.

● Ipleyiti Eqengqelekayo (Umthungo Omnye):Kwimithamo engama-600mm – 2,500mm (24″–98″), ubukhulu bodonga buqala kwi-25mm ukuya kwi-80mm. Ilungele iintsika zodonga ezinzima kunye nemilenze yenqaba yokudlulisela.

● Ipleyiti Eqengqelekayo (I-Double Seam):Kwiidayamitha eziyi-1,200mm – 2,500mm (48″–98″), ubukhulu bodonga bufikelela kwi-80mm.

Umthamo we-LSAW uwonke udlula iitoni ezingama-300,000 ngonyaka, kunye nemveliso ye-A500 Grade C edlula iitoni ezingama-80,000 ngonyaka. I-Womic Steel ibamba i-ISO 9001, kwaye inokubonelela ngokuhlolwa ngumntu wesithathu yi-SGS, BV, TÜV. Amawaka eetoni ze-A500 Grade C zibonelelwe kwiiprojekthi zeziseko zophuhliso zase-US (iibhulorho, iinkundla zemidlalo, izityalo zoshishino).

Ukuguquguquka kwemveliso kwi-A500 Grade C:

I-JCOE: 406–1,422mm OD × 5.0–50.8mm Ubunzima × ≤ 18m

UOE: 508–1,220mm OD × 5.0–40.0mm Ubunzima × ≤ 24m

Ipleyiti eqengqekileyo (umthungo omnye): 600–2,500mm OD × 25–80mm Ubunzima × ≤ 18m

Ipleyiti eqengqekileyo (umthungo ophindwe kabini): 1,200–2,500mm OD × 25–80mm Ubunzima × ≤ 18m

Iipayipi zinokubonelelwa nge-primer coating (i-epoxy etyebileyo kwi-zinc, i-40-80 microns), engenanto (efakwe ioyile), okanye efakwe i-hot-dip galvanized.

2. I-ASTM A500 Ibanga C: Ukwakhiwa kwezinto kunye neempawu zokusebenza

I-ASTM A500 Grade C lolona didi luphezulu lwamandla kwiinkcukacha ze-A500 zeetyhubhu zesakhiwo sentsimbi yekhabhoni edityanisiweyo ebandayo. Amandla amancinci okuvelisa yi-345 MPa (50,000 psi) kunye namandla okusebenzisa i-485 MPa (70,300 psi). Inamandla angama-25% kuneGrade B (isivuno yi-290 MPa, i-tensile yi-400 MPa). IGrade C idla ngokuchazwa kwizicelo zesakhiwo ezithwala umthwalo onzima.

Ulwakhiwo lweeKhemikhali (ubuninzi be-% ngobunzima – i-ASTM A500 ayimiseli mida ingqongqo, kodwa imisela uluhlu oluqhelekileyo):

I-elementi I-ASTM A500 Ibanga C (uluhlu oluqhelekileyo) Ulawulo lwabasetyhini
C Ubuninzi obuyi-0.23 (ngokuqhelekileyo yi-0.20-0.23) 0.20-0.23
Mn 1.35 ubuninzi (ngokuqhelekileyo 1.10-1.30) 1.15-1.30
P Ubuninzi obuyi-0.035 ≤ 0.030
S Ubuninzi obuyi-0.035 ≤ 0.025
Si 0.30 ubuninzi (ngokuqhelekileyo) 0.15-0.30

Iipropati zoomatshini (Ubushushu begumbi):

Ipropati I-ASTM A500 Ibanga C
Amandla okuvelisa (umzuzu) kwiityhubhu ezijikelezileyo I-345 MPa (50,000 psi)
Amandla okuThamba (umzuzu) I-485 MPa (70,300 psi)
Ukwandiswa (umzuzu) kweetyhubhu ezijikelezileyo – igeyiji engama-50mm 21%
Ukwandiswa (umzuzu) kweetyhubhu ezijikelezileyo – igeyiji engama-200mm 13%

Ukuthelekiswa ne-A500 Grade B kunye ne-A53 GR.B:

Ibanga I-MPa yemveliso I-MPa ethambileyo Isicelo esiqhelekileyo
I-ASTM A53 GR.B 240 415 Ulwakhiwo ngokubanzi, amandla aphantsi
I-ASTM A500 Ibanga B 290 400 Ulwakhiwo olunamandla aphakathi
I-ASTM A500 Ibanga C 345 485 Amandla aphezulu okwakha, imithwalo enzima

Amandla aphezulu eBanga C avumela iindonga ezincinci okanye amandla aphezulu okuthwala umthwalo xa kuthelekiswa neBanga B.

3. Ukuthobela uLuhlu lweeDimensional kunye neMigangatho

Into Inkcazo
Umgangatho I-ASTM A500 Ibanga B, Ibanga C
Iinkqubo zoMveliso I-JCOE, i-UOE, ipleyiti eqengqekileyo (umthungo omnye/ophindwe kabini)
Uluhlu lweDayamitha yangaphandle 219mm – 2,500mm (8″ – 98″)
Uluhlu Lobukhulu Bodonga I-JCOE/UOE: 5.0mm – 50.8mm; Ipleyiti eqengqekileyo: 25mm – 80mm
Uluhlu lobude Umgangatho: 6m, 12m, 18m; Ububanzi: ukuya kuthi ga kwi-24m
Isiphelo Sokugqiba Isiphelo esicacileyo (PE), Isiphelo esibekiweyo (BE), okanye isikwere esisikiweyo
Umphezulu Ukugqiba Ayinawo amafutha, Imnyama, Igqunywe ngeprimer, Ifakwe nge-hot-dip galvanized
Ukunyamezelana (ASTM A500) I-OD: ±0.5% yokuchaneka; Ubunzima: ±10%; Ubude: ±25mm (kwiindlela ezinqunqiweyo)
Ukuthe tye ≤ 0.2% yobude
Ukungaguquguquki ≤ 2% (umgangatho wesakhiwo)

Ukunyamezelana kwe-ASTM A500 akunangqongqo kangako kune-API 5L, nto leyo eyenza imveliso ye-LSAW enobubanzi obukhulu ibe yeyongayo kwizicelo zesakhiwo.

4. Ubukhulu kunye neenkcukacha ezikhoyo – Umbhobho wentsimbi we-ASTM A500 Grade C LSAW (Ubungakanani obuqhelekileyo obukhethiweyo)

OD (mm) Iinketho ze-WT (mm) Inkqubo Ubunzima obumalunga (kg/m2) Ubude obuqhelekileyo Isicelo esiqhelekileyo
219 5.0, 6.0, 8.0, 10.0, 12.5 I-JCOE 26.4 – 63.6 12m Ikholamu yokwakha
273 6.0, 8.0, 10.0, 12.5, 14.0 I-JCOE 39.5 – 89.4 12m / 18m I-Bridge chord
324 8.0, 10.0, 12.5, 14.0, 16.0 I-JCOE 62.4 – 121.5 12m / 18m Inqaba yokudlulisa
406 8.0, 10.0, 12.5, 14.0, 16.0, 20.0 JCOE/UOE 78.5 – 190.4 12m / 18m I-crane boom
508 10.0, 12.5, 14.0, 16.0, 20.0, 25.0 I-UOE 122.8 – 297.8 12m / 18m / 24m I-truss yenkundla yemidlalo
610 12.5, 14.0, 16.0, 20.0, 25.0, 30.0 I-UOE 184.2 – 429.1 12m / 18m Ikholamu enzima
711 14.0, 16.0, 20.0, 25.0, 30.0, 35.0 JCOE/UOE 240.7 – 583.5 12m / 18m Icala eliphezulu lolwandle
813 16.0, 20.0, 25.0, 30.0, 35.0, 40.0 I-JCOE 314.4 – 762.7 12m / 18m I-arch yebhulorho
914 20.0, 25.0, 30.0, 35.0, 40.0, 45.0 I-JCOE/Eqengqiweyo 441.0 – 964.8 12m / 18m Isakhelo sezoshishino
1,016 20.0, 25.0, 30.0, 35.0, 40.0, 50.0 Iqengqiwe 491.3 – 1,191.7 12m I-monopole yokudlulisa
1,220 25.0, 30.0, 35.0, 40.0, 50.0, 60.0 Iqengqiwe 736.5 – 1,716.9 12m Imizi-mveliso enzima
1,422 30.0, 35.0, 40.0, 50.0, 60.0, 70.0 Iqengqelekile (inye) 1,030 – 2,335 12m Isakhiwo esikhulu
1,600 35.0, 40.0, 50.0, 60.0, 70.0, 80.0 Iqengqelekile (kabini) 1,350 – 3,000 12m Iprojekthi ekhethekileyo
2,000 40.0, 50.0, 60.0, 70.0, 80.0 Iqengqelekile (kabini) 1,933 – 3,784 12m Uyilo lwezakhiwo
2,500 50.0, 60.0, 70.0, 80.0 Iqengqelekile (kabini) 3,023 – 4,766 12m Isikhumbuzo

Kwizicelo zesakhiwo, ukunyamezelana kobukhulu akungqongqo kangako, nto leyo evumela imveliso engabizi kakhulu. Kwintsimbi yoyilo ebonakalayo, kucetyiswa ukugaya nge-weld kunye nokufaka i-primer coating.

5. Imigangatho Eqhelekileyo kunye namaBanga – Iityhubhu Ezijikelezileyo Zesakhiwo (LSAW)

Umgangatho Amanqanaba eNsimbi Isicelo esiqhelekileyo Inkqubo Yokwenza
I-ASTM A500 Ibanga B, Ibanga C Izakhiwo, iibhulorho, iinqaba I-JCOE/UOE/Eqengqiweyo
I-ASTM A53 GR.B Ulwakhiwo ngokubanzi, amandla aphantsi I-JCOE
I-ASTM A252 Ibanga lesi-2, Ibanga lesi-3 Ukupakishwa (kwakhona nolwakhiwo) I-JCOE/Eqengqiweyo
EN 10219 S355JRH, S355J2H Ulwakhiwo lwaseYurophu I-JCOE/Eqengqiweyo
I-CSA G40.21 350W, 350WT Ulwakhiwo lwaseKhanada I-JCOE
AS/NZS 1163 C350L0, C450L0 Ulwakhiwo lwase-Australia I-JCOE

Isishwankathelo sokusetyenziswa:Iikholamu zokwakha, amalungu eebhulorho, imilenze yenqaba yokudlulisela, ii-crane booms, ii-pair trusses zenkundla, iindawo eziphezulu zaselwandle, amaqonga emizi-mveliso.

6. Iinkqubo zoMveliso – i-LSAW ye-ASTM A500 Grade C Structural Pipe

Kwizicelo zesakhiwo, umgangatho we-weld kufuneka ube semgangathweni, kodwa ubuhle (iprofayili ye-weld egudileyo) ngamanye amaxesha kuyafuneka. Ukwandiswa koomatshini kuyinto yokuzikhethela.

Inkqubo ye-JCOE (406–1,422mm OD, 5.0–50.8mm WIT):

● Ukwenziwa kweJCO ngokulandelelana okuqhelekileyo

● Ukuwelda kwe-SAW yangaphakathi nangaphandle

● Ukwandiswa koomatshini (ukhetho – kuphucula ukujikeleza kwezakhiwo ezibonakalayo)

● Ukusila nge-weld kuyafumaneka (ukugqiba nge-flush kwintsimbi eveziweyo)

● Ifanelekile kwiindawo ezininzi zesakhiwo

Inkqubo ye-UOE (508–1,220mm OD, 5.0–40mm WIT):

● Cinezela u-U + Cinezela u-O ngokwandisa

● Ivelisa imibhobho engqukuva kakhulu - ilungele ukusetyenziswa kwezakhiwo ezivezwe ngaphandle

● I-weld geometry ehambelanayo

Ipleyiti Eqengqelekayo (Umthungo Omnye) woDonga Olunzima (600–2,500mm OD, 25–80mm WIT):

● Ukugoba okune-roll kwi-cylinder

● Ukuwelda kwe-SAW ende (udonga olunezinti ezininzi)

● Akukho kwandiswa – i-ovality ukuya kuthi ga kwi-1-2% yamkelekile kwisakhiwo

● Isetyenziselwa iintsika zodonga ezinzima kunye neekhowudi ze-truss ezinobubanzi obukhulu

Iindlela zokugqiba emva kokuwelda:

● Ukugaya nge-weld:Kwintsimbi evezwe ngobugcisa, siyayigaya i-weld cap flush.

● Ukwambathisa ngeprimer:I-primer ye-epoxy etyebileyo enezinki (40-80 microns) esemgangathweni wokukhusela ukugqwala.

● Ukucoca nge-hot-dip:Ukufakwa kwe-galvanizing epheleleyo yepayipi kuyafumaneka (ubude obuphezulu yi-12.5m).

17

7. Iinkqubo zoLawulo loMgangatho kunye noVavanyo lweMbhobho yeNsimbi ye-ASTM A500 Grade C LSAW

Iqonga Indlela yokuhlola Injongo
Ipleyiti Uhlalutyo lweeKhemikhali Qinisekisa ukuthotyelwa kwemithetho (imida ye-C, Mn, P, S)
Ipleyiti Uvavanyo lokuThatha Qinisekisa isivuno ≥ 345 MPa, ukutsalwa ≥ 485 MPa
Kwinkqubo Imilinganiselo (OD, WT) Qinisekisa ukuthotyelwa kwemithetho
Umthungo wokuwelda Uvavanyo lwe-Ultrasonic (100% kwizakhiwo ezibalulekileyo, indawo ngokubanzi) Fumanisa iziphene zokuwelda
Umthungo wokuwelda Uvavanyo lwe-X-ray (indawo leyo – 5-10% xa umthengi ecela) Umgangatho wokuwelda
Umthungo wokuwelda Ukuhlolwa kweMagnetic Particle (ukhetho) Ukufunyanwa kweentanda zomphezulu
Umbhobho ogqityiweyo Uvavanyo lokuThabatha (lufuneka ngokwe-ASTM A500) Umzimba wepayipi kunye nokuqina kwe-weld
Umbhobho ogqityiweyo Uvavanyo lwe-Gond oluQondisiweyo (i-weld) Ukuqina kwe-Weld
Umbhobho ogqityiweyo Okubonakalayo kunye nobukhulu Umphezulu, ukuthe tye, ukumakisha

Kwi-ASTM A500, uvavanyo lokuthamba luyimfuneko: icandelo lombhobho liyathambathiswa libe yi-1/3 yobubanzi bokuqala (okanye ukuthambathiswa ukuba ukuthamba kukwindawo engama-90°). Akukho mifantu okanye ukuqhekeka kuvumelekileyo.

8. Izicelo eziphambili – Umbhobho wentsimbi we-ASTM A500 Grade C LSAW

Ukwakha iikholamu– Amalungu amile okwesakhiwo esiphakamileyo, iikholamu zezityalo zoshishino

● Iikhowudi zebhulorho kunye nee-diagonals– Iibhulorho zeArch, iibhulorho zeTruss, iibhulorho zabahambi ngeenyawo

● Imilenze yenqaba yokudlulisela– Imilenze yenqaba yeLattice (umlenze wekona onemibhobho), iziseko ze-monopole

● Iicrane ziyadubula kwaye zikhupha ii-outriggers– Amalungu olwakhiwo lwekreyini ehambayo, iimasti zekreyini yenqaba

● Iitrasi zophahla lwenkundla yezemidlalo– Ii-trus ezinkulu ezibanzi, izakhelo zesithuba

● Iimodyuli ezikwicala elingaphezulu lolwandle– Imilenze exhasa idekhi, ixhaswe ngamaqonga eoyile/egesi

● Inkxaso yeqonga lemizi-mveliso– Iirakhi zemibhobho, izixhobo ezixhasayo, iikholamu ze-mezzanine

● Izibonda zezibane kunye nezibane– Iipali ezinkulu eziziingxande ezinobubanzi beendlela ezinkulu kunye neenkundla zemidlalo

● Iifreyimu zezixhobo ezinzima– Amalungu ezakhiwo zezixhobo zokumba

● Ukuqinisa amalungu kwizakhelo zesakhiwo– Ukuxhasa nge-diagonal ukumelana ne-seismic

9. Ukupakishwa kunye nokuthunyelwa – Umbhobho wentsimbi we-ASTM A500 Grade C LSAW

Ukupakisha:

● Ububanzi obuncinci (≤ 610mm): Ihlanganiswe ngeentambo zentsimbi (iitoni ezi-5-10 ngephakheji nganye) kunye nezikhuseli ezisemaphethelweni

● Ububanzi obukhulu (> 610mm): Imibhobho nganye ene-dunnage yomthi

● Imibhobho evezwe ngoyilo: Isongelwe ngeplastiki ukuze ikhusele uqweqwe lweprimer

● Izigqubuthelo zokugqibela: Izigqubuthelo zeplastiki zokuthintela ukungena kwenkunkuma (ukuba kuyimfuneko ukuze igqitywe)

Ukuhambisa ngenqanawe:

● Izikhongozeli zeedayamitha ezincinci kunye nobude obufutshane (≤ 12m)

● Iinqanawa eziqhekezayo ezinobubanzi obukhulu (> 1,000mm) kunye nodonga olunzima

● Iirakhi ezisicaba zeepayipi ezinde kakhulu (ukuya kuthi ga kwi-24m)

● Uloliwe okanye ilori yokuhambisa impahla ngaphakathi elizweni

Amaxwebhu:Isatifikethi sovavanyo lweMill (EN 10204 Uhlobo 3.1), ingxelo enomlinganiselo, ingxelo ye-UT (ukuba ichaziwe), ingxelo yovavanyo olucwangcisiweyo, uluhlu lokupakisha, i-invoyisi yorhwebo, i-COO.

18

10. Iingenelo zeWomic Steel kunye neFAQ - Ipayipi yentsimbi ye-ASTM A500 Grade C LSAW

Kutheni iWomic Steel isetyenziselwa i-ASTM A500 Grade C?

● Ububanzi obukhulu ukuya kuthi ga kwi-2,500mm (98″) – bufanelekile kwiikholamu ezinzima kunye nee-monopoles zokudlulisela

● Udonga olunzima olufikelela kwi-80mm – lwamalungu esakhiwo anomthwalo omninzi

● Ukhetho lokusila nge-weld kwintsimbi yoyilo ebonakalayo

● I-primer coating kunye ne-hot-dip galvanizing ziyafumaneka

● Uhlolo lomntu wesithathu (SGS, BV, TÜV) lwamkelwe

● Amaxabiso akhuphisanayo kwiiprojekthi ezinkulu zeziseko zophuhliso

Imibuzo ebuzwa qho:

Q: Yintoni umahluko phakathi kwe-ASTM A500 Grade C kunye ne-ASTM A53 GR.B kwipayipi yolwakhiwo?
A: Ibanga C linamandla aphezulu kakhulu: i-345 MPa yield vs 240 MPa kwi-A53. Ibanga C likwanokumelana okuqinileyo kwaye lifuna uvavanyo lokuthamba. Kwiikholamu kunye nee-trusses ezithwala umthwalo, iBanga C likhethwa. I-A53 GR.B iyamkeleka kumalungu esibini kunye nezakhiwo ezingezizo ezibalulekileyo.

Q: Ingaba i-ASTM A500 ifuna uvavanyo lwempembelelo (iCharpy)?
A: Hayi. I-ASTM A500 ayigunyazisi uvavanyo lwempembelelo yeCharpy. Nangona kunjalo, kwiisicelo zobushushu obuphantsi (umz., iArctic, ezinye iikhowudi zebhulorho), iinjineli zinokongeza iimfuno ezongezelelweyo. I-Womic inokubonelela ngovavanyo lwempembelelo yeCharpy ngexabiso elongezelelweyo (ngesiqhelo kwi-0°C okanye -20°C) ukuba kuchaziwe.

Q: Ngaba ungabonelela nge-A500 Grade C nge-hot-dip galvanizing ukuze isetyenziswe ngaphandle?
A: Ewe. Sinikezela nge-hot-dip galvanizing ngokwe-ASTM A123. Ubude obuphezulu bebhafu yethu ye-galvanizing yi-12.5m. Kwimibhobho emide, singacwangcisa i-sectional galvanizing okanye sisebenzise enye indlela yokugquma (i-epoxy etyebileyo kwi-zinc). Nceda ucacise iimfuno zakho zobude.

Q: Bungakanani ubude obuphezulu onokuthi ubuvelise kwipayipi ye-A500 Grade C LSAW?
A: Ubude obuqhelekileyo obuphezulu yi-18m (JCOE) okanye i-24m (UOE) kwiidayamitha ≤ 1,220mm. Kwiidayamitha ezinkulu (ipleyiti eqengqelekayo), ubude obuphezulu buhlala buyi-12-18m ngenxa yobungakanani bepleyiti. Kwiide ezingaphaya kwe-18m, singazitshixa iinxalenye ezininzi ukusuka ekuqaleni ukuya ekupheleni (ii-circumferential SAW welds). Nxibelelana nathi ngeemfuno zakho ezithile.

Q: Ngaba nibonelela ngovavanyo lwesithathu lwemibhobho ye-A500 Grade C?
A: Ewe. Sisebenza ne-SGS, i-BV, i-TÜV, kunye nezinye iiarhente. Uvavanyo lungabandakanya uvavanyo olubonakalayo nolunemilinganiselo, uvavanyo lokuthamba, uvavanyo lwe-UT okanye lwe-RT lwe-welds, kunye novavanyo lweekhemikhali/lokutsalwa. Sikhupha izatifikethi ze-EN 10204 Type 3.1 njengomgangatho; Uhlobo lwe-3.2 luyafumaneka xa luceliwe.

Q: Lingakanani ixesha eliqhelekileyo lokuqalisa umbhobho wolwakhiwo we-A500 Grade C LSAW?
A: Ixesha eliqhelekileyo lokuqalisa: iintsuku ezingama-30-45 zobukhulu be-JCOE/UOE. Kwipleyiti eqengqelekayo eludongeni olunzima (> 50mm): iintsuku ezingama-45-60. Kwi-hot-dip galvanizing: yongeza iiveki ezi-1-2. Kwi-weld grinding (ukugqitywa koyilo): yongeza iiveki ezi-2.

Isalathiso seProjekthi – Izakhiwo zeTransmission Tower zeLos Angeles Stadium (e-USA)

Ilizwe:I-United States (e-Inglewood, eCalifornia – indawo yeSoFi Stadium)
Imigangatho kunye neBanga:I-ASTM A500 Grade C (enefuthe elongezelelweyo leCharpy kwi-0°C)
Ubukhulu kunye nobungakanani:

OD 610mm (24″) × Ubunzima 16.0mm – 2,400 metres (malunga neetoni ezingama-560) ezenziwe ngenkqubo ye-UOE

OD 813mm (32″) × Ubunzima 20.0mm – 1,800 yeemitha (malunga neetoni ezingama-700) ezenziwe yinkqubo ye-JCOE

OD 1,016mm (40″) × Ubunzima 25.0mm – 900 yeemitha (malunga neetoni ezingama-550) ezenziwe ngepleyiti egoqiweyo enye

OD 1,220mm (48″) × Ubunzima 30.0mm – 600 metres (malunga neetoni ezingama-530) ezenziwe ngepleyiti egoqiweyo enye
Isimbuku:Iimitha ezingama-5,700 (5.7 km), malunga neetoni ezingama-2,340

Iinkcukacha:Iziphelo ezingenanto ezine-chamfer (yokushisela i-butt), ii-weld caps ground flush (imfuneko yesakhiwo eveziweyo), i-epoxy primer coating etyebileyo kwi-zinc (ii-microns ezingama-60). Uvavanyo lokutyibilika oluyimfuneko (akukho mifantu kwi-1/3 diameter flattening). Uvavanyo lokugoba olukhokelwayo lokuqina kwe-weld. I-100% UT yomthungo we-weld. Impembelelo yeCharpy kwi-0°C (min 27J, ifikelelwe kwi-60-90J). Ukuthe tye ≤ 0.15% (kungqongqo kunomgangatho we-A500). Uhlolo lomntu wesithathu yi-SGS USA.

Isicelo:Izakhiwo zenqaba yokuhambisa ezihonjisiweyo nezisebenzayo ezijikeleze iSoFi Stadium kunye nophuhliso lweHollywood Park eLos Angeles. Iipayipi ze-LSAW zisebenza njengeentsika eziphambili ezithe nkqo kunye nokuxhasa okuthe tyaba kwiinqaba ezinkulu zokuhambisa "ezinkulu" zokwakha (malunga ne-60m ukuphakama) ezixhasa imiqondiso, ukukhanya, kwaye zikwasebenza njengeempawu zobugcisa bokwakha. Le projekthi ifune intsimbi evulekileyo enesiphelo esigudileyo se-weld kunye nembonakalo efanayo.

Imingeni yoBugcisa kunye neZisombululo:

● Intsimbi evezwe ngobugcisa – ukugaywa kunye nokugqitywa kokuwelda– Iinqaba ziyabonakala ukusuka kwibala lemidlalo nakwiindawo ezingqongileyo. I-Womic yenze ukugaywa kwe-weld okuzenzakalelayo kulandele ukugqitywa ngesandla ukuze kufunyanwe umphezulu ogudileyo (Ra ≤ 6.3μm). Sikwafake ne-primer coating efanayo (i-epoxy etyebileyo ye-zinc, umbala ongwevu okhanyayo ochazwe ngumyili wezakhiwo). Umbhobho ngamnye uhlolwe ukuba uthambile na yiqela le-QA lomthengi.

● Iimfuneko zendawo yenyikima – ukuqina kwayo kunye nokuqina kwayo– ILos Angeles ikwiCandelo D loYilo lweSeismic (umngcipheko ophezulu we-seismic). I-ASTM A500 Grade C ngokwesiqhelo ayifuni vavanyo lwempembelelo. Injineli yolwakhiwo yongeze imfuneko yempembelelo yeCharpy ye-27J kwi-0°C. Iipleyiti zeWomic ezikhethiweyo ezinekhabhoni elawulwayo (0.20-0.22%) kunye ne-manganese (1.15-1.25%) kwaye zafikelela kwi-60-90J kwi-0°C, ngaphezulu kakhulu kwemfuneko.

Amacandelo amakhulu anobubanzi obunciphileyo– Eminye imilenze yenqaba yayinciphile (imilo yekhowuni). I-Womic yanikezela ngemibhobho ethe tye eyathi emva koko yenziwa ngumakhi yaya kwiindawo ezinciphileyo. Sinikezele ngolawulo oluqinileyo lwe-ovality (≤ 0.5%) ukuze kube lula ukwenza inkqubo yokunciphisa. Imibhobho yayiphawulwe ngemigca yokuqondisa ukuqinisekisa ukuwelda okulinganayo.

I-primer coating yokusingqongileyo konxweme– Ibala lemidlalo iSoFi likwiikhilomitha ezi-5 ukusuka kuLwandlekazi iPasifiki, apho ityuwa ingena khona. I-epoxy primer etyebileyo kwiZinc (60 microns) isetyenzisiwe kuzo zonke iipayipi. I-coating idlule uvavanyo lwe-salt spray lweeyure ezili-1,000 (ASTM B117) kunye nokuqhekeka okungaphantsi kwe-2mm ukusuka kwi-scribe. Ukufunyanwa kweholide kwi-2kV ngaphandle kokusilela.

Uthutho oluya kwindawo yokwakha esebenzayo– Uphuhliso lweHollywood Park lolunye lwezona projekthi zinkulu zokwakha ezidolophini eMelika. Ukuhanjiswa kweetoni ezingama-2,340 zeepayipi ezinkulu kwakufuneka zicwangciswe ngokulandelelana. I-Womic yazisa iipayipi ngemithwalo emi-6 kwiinyanga ezi-8, nganye icwangciselwe ukufika ngaphambi kokufakwa. Iipayipi zathunyelwa ukusuka eShanghai ukuya ePort of Los Angeles, emva koko zathunyelwa ngelori kangangeekhilomitha ezi-8 ukuya kwindawo leyo. Sisebenzise izikhongozeli ze-flat rack kwiipayipi ze-1,016mm kunye ne-1,220mm ukunqanda umonakalo.

Iimfuneko ze-US Buy America– Le projekthi ifune ukuxolelwa kwesinyithi sangaphandle kuba iifektri zasekhaya zaseMelika azikwazanga ukuvelisa ububanzi obukhulu (1,220mm) kubukhulu bodonga obufunekayo ngaphakathi kweshedyuli. I-Womic inikezele ngamaxwebhu apheleleyo kuquka iziqinisekiso zefektri, ilizwe elivela kulo, kunye nokulandeleka kwezinto. Ukuxolelwa kwavunywa ngumnini.

Isiphumo:Izakhiwo zenqaba yokudlulisa umbane zagqitywa ngo-2022. Ziye zaba luphawu olubonakalayo lwesakhiwo seSoFi Stadium. Umenzi wekontraka uxele ukuba zonke iipayipi ze-LSAW zilingana ngokugqibeleleyo ngaphandle kokulungiswa kwakhona. Ukugqitywa kwentsimbi eveziweyo kwafumana udumo kumqambi wezakhiwo. I-Womic Steel ukususela ngoko imenyiwe ukuba ibhide kwiiprojekthi ezongezelelweyo zentsimbi yokwakha e-US.

Qhagamshelana:
Iwebhusayithi: www.womicsteel.com
I-imeyile: sales@womicsteel.com

Ucingo / WhatsApp / WeChat:
UVictor: +86 15575100681
UJack: +86 18390957568

I-Womic Steel – Iqabane lakho elithembekileyo lemibhobho yentsimbi ye-ASTM A500 Grade C LSAW yokwakha iintsika, iibhulorho, iinqaba zokuhambisa, kunye nokusetyenziswa kwezakhiwo ezinzima kwihlabathi liphela.