1. Isishwankathelo seMveliso – Yintoni iPipe yeMetallurgical Bonded Seamless Clad?
Aumbhobho onxibe i-metallurgical onamathelisiwe(ekwaziwa ngokuba yiityhubhu enxibe i-bimetal engenamthungookanyeUmbhobho ongenamthungo oxhonywe nge-CRA) yityhubhu edibeneyo esebenza kakhulu eyenziwe ngokudibanisa ngokusisigxina iumaleko wangaphakathi we-alloy enganyangekiyo nokugqwala (CRA)iya kuumaleko wangaphandle wekhabhoni okanye intsimbi ye-alloy enamandla aphezulu / ukumelana nobushushu obuphezulungenkqubo yokubopha ngesinyithi. Ngokungafaniyo nombhobho ofakwe ngoomatshini, la maleko mabini enza indawo yokusasazwa kwe-athomu kwisikali esiphakathi - okuphelisa ngokupheleleyo iingozi zokuwa kwe-liner, ukudumba, ukushwabana, okanye ukuqhekeka phantsi kokujikeleza kobushushu okanye ukutyhafa koxinzelelo.
Iindidi ezintathu zemibhobho ezifakwe kwimibuzo ekhankanyiweyo zimele iimeko ezintathu ezahlukeneyo zenkonzo ezifuna kakhulu:
● Umxube 1: P265GH + TP304L– Intsimbi engasemva: EN10216-2 P265GH (isitya soxinzelelo / umgangatho webhoyila). I-Inner cladding: Intsimbi engagqwaliyo engama-304L. Ifanelekile kwizicelo zobushushu obuphakathi (≤450°C) ezifana neepaneli zetyhubhu yebhoyila, ii-heat exchangers, kunye neepayipi zamakhemikhali apho kukho umphunga kunye nemidiya erhabaxa kancinci.
●Umxube 2: X10CrMoVNb9-1 + UNS N08028– Intsimbi engasemva: Intsimbi ye-T91 martensitic engangenisi ubushushu (X10CrMoVNb9-1). I-Inner cladding: I-Alloy 28 (UNS N08028, i-alloy ephezulu ye-Mo/Cu austenitic). Le ndibaniselwano iyamelana nayoamaqondo obushushu afikelela kwi-650°Cngelixa ixhathisa ukuhlaselwa kwe-chloride ephezulu, i-H₂S, kunye ne-organic acid. Isetyenziselwa amacandelo e-superheater/reheater kwiibhoyila ezibaluleke kakhulu nakwiiyunithi ze-petrochemical ezirhabaxa kakhulu.
●Umxube wesi-3: P265GH + UNS N08825– Intsimbi engasemva: P265GH. I-Inner cladding: Incoloy 825 (i-nickel iron chromium alloy eneMo, Cu, Ti). I-Incoloy 825 inika ukumelana okuhle kakhulu ne-oxidizing kunye ne-reducing acids, kwaye ifanelekile ngokukodwa kwi-Inkonzo ye-H₂S / CO₂ / i-high chloride sourukuhamba kweoyile negesi, imibhobho engaphantsi komhlaba, kunye nezixhobo zokutshintshiselana ubushushu ezinoxinzelelo oluphezulu/ubushushu obuphezulu.
Zonke ezi mveliso zintathu zenziwe kusetyenziswainkqubo yokubopha isinyithi engenamthungo, ukususa imithungo ye-weld emide eyiyona ndawo ibuthathaka kakhulu kwimibhobho egqunywe nge-welded.
2. Iingenelo zobuGcisa eziphambili
| Inzuzo | Inkcazo |
| Ibhondi yokwenyani yesinyithi | Amandla okucheba kojongano ≥300 MPa, adlula kakhulu iimfuno ze-API 5LD. Akukho kushwabana kwe-liner, ukudilika, okanye ukuqhekeka phantsi komjikelo wobushushu. |
| Ulwakhiwo olungenamthungo | Zombini intsimbi engasemva kunye ne-CRA cladding azinamthungo – akukho mthungo we-weld weld ojikelezayo, zilungele inkonzo ye-hydrogen enoxinzelelo oluphezulu kunye negesi emuncu. |
| Ukudityaniswa kwezinto ezilungiselelwe wena | Ukhetho olubanzi lweentsimbi ezixhasayo (intsimbi yekhabhoni ukuya kwi-T91) kunye nee-claddings ze-CRA (304L ukuya kwi-nickel alloys) ezihambelana neemfuno zokugqwala, ubushushu kunye noxinzelelo. |
| Uqoqosho oluphezulu | I-alloy ebiza kakhulu isetyenziswa kuphela kwicala lokugqwala; ixabiso lezinto ezisetyenzisiweyo liphantsi ngama-30-60% kunepayipi eqinileyo ye-CRA enomlinganiselo ofanayo woxinzelelo. |
| Ukulandeleka okupheleleyo kunye namaxwebhu | Isatifikethi se-EN 10204 Uhlobo lwe-3.1/3.2, iingxelo zovavanyo olupheleleyo lweekhemikhali, olwe-mechanical, lwe-NDT kunye nolwe-hydrostatic. |
| Ukusebenza okuqinisekisiweyo kwentsimi | Inikezelwa kwizikhululo zamandla ezininzi, kwiindawo zokucoca, nakwiiprojekthi zaselwandle kwihlabathi liphela. Ukugqitywa kokugqiba kwenzelwe ukuwelda ngaphandle kweengxaki. |
3. Iinkcukacha ezineenkcukacha – Iindidi ezintathu zeereferensi (ezisekelwe kuphando lokwenyani)
| Ipharamitha | Udibaniso 1 | Udibaniso 2 | Udibaniso 3 |
| Intsimbi Exhasayo (Engaphandle) | I-EN10216-2 TC2 P265GH | X10CrMoVNb9-1 (T91) | I-EN10216-2 TC2 P265GH |
| I-OD yangaphandle × Ubunzima (mm) | 63.5 × 4.88 | 60.3 × 5.18 | 63.5 × 4.71 |
| I-CRA Cladding (Ngaphakathi) | I-SA-213M TP304L | I-UNS N08028 (i-alloy 28) | I-UNS N08825 (Incoloy 825) |
| I-OD yangaphakathi × Ubunzima (mm) | 53.7 × 1.65 | 49.9 × 2.32 | 54.1 × 1.82 |
| Ubude obunye (m) | 6 | 6 | 6 |
| Ubunzima beyunithi (kg/m) | 10.32 | 10.98 | 10.30 |
| Izicelo eziqhelekileyo | I-superheater yobushushu obuphantsi yebhoyila, i-chemical heat exchanger | Icandelo lebhoyila elinobushushu obuphezulu obuphezulu kakhulu, imibhobho ye-petrochemical erhabaxa kakhulu | Imibhobho yeoyile/igesi emuncu, izixhobo zokutshintshiselana ubushushu ezinoxinzelelo oluphezulu/ezinobushushu obuphezulu |
Ezi milinganiselo zingasentla zisekelwe kumbuzo wokwenene wabathengi. I-Womic Steel ingavelisa ezi ndibaniselwano njengesiqhelo okanye ilungise imilinganiselo kunye nokunyamezelana ngokwemizobo yabathengi.
4. Ukuntywila nzulu kwezinto
4.1 Intsimbi Exhasayo (Umaleko Ongaphandle)
I-EN10216-2 TC2 P265GH
●Umgangatho:EN10216-2 (Iityhubhu zentsimbi ezingenamthungo ngeenjongo zoxinzelelo). TC2 = Udidi loVavanyo 2 (lubandakanya uvavanyo olungatshabalalisiyo).
● Ukwakheka kweekhemikhali okufana noku:I-ASTM A106 Gr.B / A516 Gr.60.
● Uluhlu lobushushu:-10°C ukuya kwi-450°C (ixesha elide).
● Iimpawu eziphambili:Ukudityaniswa kakuhle, ukuguquguquka, kunye namandla obushushu aphakathi. Isetyenziswa kakhulu kwiityhubhu zebhoyila, imithambo yoxinzelelo, kunye nezitshintshi zobushushu.
X10CrMoVNb9-1 (T91 / P91)
● Umgangatho:I-ASTM A213 T91 (ityhubhu engenamthungo) / A335 P91 (ipayipi).
● Ulwakhiwo oluncinci:Intsimbi enganyangekiyo kubushushu yiMartensitic (9%Cr, 1%Mo, V, Nb).
● Uluhlu lobushushu:Ukuya kuthi ga kwi-650°C.
● Iimpawu eziphambili:Amandla agqwesileyo okurhubuluza, ukumelana ne-oxidation, kunye nokumelana nokugqwala komphunga kubushushu obuphezulu. Izinto ezikhethwayo zeetyhubhu ze-superheater kunye ne-reheater kwiibhoyila ezibaluleke kakhulu.
4.2 I-CRA Cladding (Umaleko Ongaphakathi)
I-SA-213M TP304L
● Umgangatho:I-ASME SA-213 (Ibhoyila yentsimbi ye-austenitic alloy engenamthungo, i-superheater kunye neetyhubhu ze-heat exchanger).
● Iimpawu:Intsimbi engagqwali e-austenitic enekhabhoni ephantsi. Ayinazo iimpawu zobushushu emva kokuwelda. Iyakwazi ukumelana nokugqwala kunye ne-oxidation.
● Umda:Ayifanelekanga kwiindawo ezine-chloride eninzi okanye ezinciphisa kakhulu i-asidi. Isetyenziswa kumaqondo obushushu angaphezu kwama-450°C.
I-UNS N08028 (i-alloy 28)
● Ukwakheka okuqhelekileyo:28%Cr, 31%Ni, 3.5%Mo, 1%Cu.
● Ukumelana nokugqwala:Igqwesile kakhulu kwi-sulfuric acid, i-phosphoric acid, ii-chloride eziphezulu, kunye neendawo ze-H₂S. I-PREN = 38-40.
● Usetyenziso:I-chloride eninzi, inkonzo ye-sulfuric acid, iindawo ezinegesi emuncu.
I-UNS N08825 (Incoloy 825)
● Ukwakheka okuqhelekileyo:42%Ni, 21%Cr, 3%Mo, 2.5%Fe, kunye neCu, Ti.
● Ukumelana nokugqwala:Ibalasele kwii-asidi ezikhupha i-oxidizing kunye nezinciphisayo. Ichasa kakhulu i-H₂S, i-CO₂, ii-chloride, i-sulfuric kunye ne-phosphoric acids.
● Usetyenziso:Iityhubhu zeoyile negesi ezimuncu, ukuhamba kwamanzi angaphantsi kolwandle, ukucubungula iikhemikhali kubushushu obuphezulu, izitshintshi zobushushu.
5. Inkqubo yoMveliso – Ukubopha ngesinyithi okungenamthungo
I-Womic Steel ibonelela ngeepayipi ezihlanganisiweyo zesinyithi ezingenamthungo kusetyenziswa iipayipi ezivunyiweyo kwihlabathi liphelaukuphoswa kwe-centrifugal + ukukhupha okushushu + umzobo obandayo / ukuqengqeleka okubandayoindlela:
1. Ukuphoswa kwe-Centrifugal yomaleko we-CRA– I-alloy enganyangekiyo ngumhlwa (umz., 304L, Alloy 28, Incoloy 825) iqala iphoswe nge-centrifugally ukuze yenze i-inner ring/tube blank.
2. Indibano edibeneyo kunye ne-extrusion eshushu– I-billet yentsimbi engasemva yangaphandle idityaniswe netyhubhu ye-CRA yangaphakathi, ize ikhutshwe kunye kubushushu obuphezulu kunye noxinzelelo. Ikhonkco le-metallurgical lenzaka phakathi kwala maleko mabini nge-atomic interdiffusion.
3. Umzobo obandayo / ukuqengqeleka okubandayo– Iipasi ezininzi zinciphisa ububanzi kunye nobukhulu bodonga ukuya kubukhulu bokugqibela obuchanekileyo ngelixa zicoca ulwakhiwo lweenkozo kwaye ziqinisekisa umgangatho womphezulu.
4. Unyango lobushushu– Imijikelo yonyango lobushushu eyenzelwe wena (ukulungisa, ukufudumala, ukunyusa isisombululo) isetyenziswa ngokweemfuno zentsimbi engasemva kunye ne-CRA cladding.
5. Uvavanyo Olungonakalisiyo (NDT)– Uvavanyo lwe-100% lwe-ultrasound ye-bond interface kunye nomzimba wepayipi epheleleyo; ukuhlolwa komsinga we-eddy ukubona iziphene zomphezulu.
6. Gqibezela ukugqiba– Ukulungiswa kwe-Bevel ngokomzobo womthengi ngamnye. I-CRA botering (strip cladding) ebusweni be-bevel iyafumaneka ukuthintela ukunyibilika nokuqinisekisa ukumelana nokugqwala kwe-girth weld.
7. Uhlolo lokugqibela kunye namaxwebhu– Ukujonga ubungakanani, ukujonga ngamehlo, ukulinganisa ubulukhuni. Ifayile esemgangathweni iqulunqiwe.
6. Izicelo eziqhelekileyo kunye neeReferensi zeProjekthi
✅ Iiphaneli zeBoiler zeZityalo zoMbane
●Imfuneko:Iindawo ze-superheater/reheater ezinobushushu obuphezulu mazimelane ne-oxidation yomphunga (zifuna i-T91) kwaye zimelane nokugqwala kwe-flue gas dew-point (zifuna umaleko wangaphakathi we-CRA).
● Isisombululo:I-X10CrMoVNb9-1 (T91) + UNS N08028 (i-Alloy 28). Inika amandla okuqhekeka angama-650°C + ukhuseleko lokugqwala kwangaphakathi.
● Isalathiso:Ukutshintshwa kwe-reheater kwiyunithi ye-1000MW ebaluleke kakhulu eTshayina; ukusebenza okuzinzileyo ngaphezulu kweminyaka emi-3.
✅ IiYunithi zePetrochemical Hydroprocessing
● Imfuneko:Inkonzo yoxinzelelo oluphezulu / ubushushu obuphezulu ene-H₂S, NH₃, Cl⁻, kunye nezinye iintlobo ezirhabaxa. Intsimbi engagqwaliyo eqhelekileyo inemingxunya kunye ne-SCC.
● Isisombululo:Umbhobho ogqunywe yi-P265GH + Incoloy 825. Intsimbi engasemva inika amandla; i-Incoloy 825 inika ukumelana okupheleleyo nokugqwala.
● Isalathiso:Iphakheji yetyhubhu yokutshintsha ubushushu yeyunithi yokususa isulfurization kwindawo yokuhluza iShandong. Ukunciphisa iindleko ngama-45% xa kuthelekiswa netyhubhu ye-alloy ye-nickel eqinileyo.
✅ Imigca Yokuqokelela Ioyile Emuncu Negesi
● Imfuneko:Intsimi yegesi ephezulu ye-H₂S/CO₂ engaselunxwemeni efuna ukumelana nenkonzo emuncu kunye nokuqina okuhle kobushushu obuphantsi.
● Isisombululo:I-P265GH (ubulukhuni obuhle kubushushu obuphantsi) + i-Incoloy 825 okanye i-Alloy 28 cladding.
● Isalathiso:Ukuqokelela imibhobho yesebe kwibhloko yesalfure ephezulu eMzantsi-ntshona weTshayina. Iminyaka emibini isebenza ngaphandle kokuphazamiseka kokugqwala ngaphakathi.
7. Ulawulo loMgangatho kunye neSatifikethi
| Into yokuhlolwa | Indlela / Umgangatho | Ububanzi |
| Ukwakheka kweekhemikhali | I-OES / i-spectrometer yokufunda ngqo | Ubushushu ngabunye - uhlalutyo olwahlukileyo lwentsimbi engasemva kunye ne-CRA cladding |
| Iipropati zokuxinana | I-Ambient + ubushushu obuphezulu (ukhetho) | Iisampulu ze-longitudinal ezivela kumaleko ngamnye |
| Ukuqina kwempembelelo | I-Charpy V notch (-20°C okanye -40°C) | Intsimbi exhasayo |
| Amandla okucheba ubuso | Uvavanyo lokutyhala (≥300 MPa) | Ubuncinane isampuli enye kwibhetshi nganye yemveliso |
| Ukuqina | I-HV / HRB / Leeb | Indawo yojongano kunye nentsimbi exhasayo |
| Uvavanyo lwe-Ultrasonic | I-Longitudinal kunye ne-shear wave (100%) | Ukunyaniseka kwebhondi, ii-laminations, iziphene zangaphakathi |
| Ukuvuza komsinga we-Eddy / ukuvuza kwe-flux | Ubude obuphelele | Iziphene zomphezulu kunye nomgangatho okufutshane |
| Uvavanyo lwe-hydrostatic | Uxinzelelo loyilo lwe-1.5 × | Ityhubhu nganye |
| Ukugqwala kwe-intergranular (ukhetho) | I-ASTM A262 Practice E (ye-304L) | Ngokuceliwe |
| Ubungakanani beenkozo (ukhetho) | I-ASTM E112 (yokugquma i-austenitic) | Ngokuceliwe |
Amaxwebhu oMgangatho:EN 10204 Uhlobo 3.1 (oluqhelekileyo) okanye Uhlobo 3.2 (kunye nengqina lesithathu eligunyazisiweyo). Uhlolo lwesithathu (SGS, BV, TÜV, DNV, ABS, LR) lungacwangciswa.
8. Ukupakishwa kunye nokuthunyelwa
●Ukhuseleko lomphezulu:Ioyile elwa nomhlwa ngaphandle; umngxuma ongaphakathi uvalwe ngegesi yenitrogen.
●Ukhuseleko lokugqibela:Izigqubuthelo zeplastiki okanye zentsimbi ukuthintela umonakalo woomatshini kunye nokungena kwenkunkuma.
●Ukudibanisa:Iibhanti eziziihexagonal okanye eziziingxande ezineentambo zentsimbi; izikhewu zomthi phakathi kweeleya ukuze kuthintelwe ukudibana kwesinyithi nesinyithi.
●Ulawulo lokufuma:Iingxowa zetarpaulin ezingangeni manzi kunye ne-desiccant ngaphakathi kwento yokusonga, zilungele ukuthunyelwa kwempahla elwandle.
●Ukumakisha:Ityhubhu nganye iphawulwe ngokucacileyo ngenombolo yobushushu, iinkcukacha, umgangatho wezinto ezisetyenzisiweyo, kunye nobude. Uluhlu lokupakisha kunye namaxwebhu omgangatho lubandakanyiwe.
●Ilayisha iiports:IShanghai, iTianjin, iQingdao (amazibuko amakhulu aseTshayina). Ukuthunyelwa ngesikhongozeli esiqhelekileyo (20'/40'), i-flat rack, okanye inqanawa enkulu eqhekezayo.
9. Imibuzo Ebuzwa Rhoqo (Imibuzo Ebuzwa Rhoqo)
Q1: Yintoni umahluko obalulekileyo phakathi kombhobho onamatheliswe ngesinyithi kunye nombhobho onamatheliswe ngoomatshini?
A: Kwipayipi ebotshelelwe ngesinyithi, i-interface yenza i-atomic-scale diffusion bond (amandla okucheba ≥300 MPa). Oku kuphelisa ngokupheleleyo ukushwabana kwe-liner, ukudilika okanye ukwahlukana, eziziingozi eziqhelekileyo kwipayipi ebotshelelwe ngoomatshini phantsi komjikelo wobushushu okanye i-pressure pulsation.
Umbuzo 2: Kutheni kusetyenziswe i-T91 (X10CrMoVNb9-1) endaweni ye-P91 njengomaleko wangaphandle?
A: I-T91 kunye ne-P91 zabelana ngendlela efanayo yekhemikhali. I-T91 yindlela yokuchonga ityhubhu engenamthungo (esetyenziselwa iityhubhu zebhoyila ezinobubanzi obuncinci, umz., ii-superheater bends), ngelixa i-P91 isetyenziselwa iipayipi ezinobubanzi obukhulu. I-T91 yeyona ndlela ifanelekileyo yokwenza ii-U-bends ze-superheater kunye ne-reheater.
Umbuzo 3: Yintoni umahluko phakathi kwe-UNS N08028 (i-Alloy 28) kunye ne-UNS N08825 (i-Incoloy 825)?
A: I-Alloy 28 ine-Cr, i-Mo kunye ne-Cu ephezulu, inika ukumelana okuphezulu kwi-sulfuric acid, i-phosphoric acid kunye neendawo ezine-chloride ephezulu (PREN 38-40). I-Incoloy 825 ine-nickel engaphezulu, okwenza ukuba imelane ngakumbi nokunciphisa ii-asidi kunye ne-hydrofluoric acid. Ikwabiza kakhulu ngokubanzi. Ukuze ufumane uhlalutyo oluthile oluphakathi, qhagamshelana neqela lobunjineli leWomic Steel.
Umbuzo 4: Ngaba umbhobho ogqunyiweyo we-P265GH + TP304L ungasetyenziselwa icandelo lobushushu obuphantsi kwibhoyila?
A: Ewe. I-P265GH inika amandla aphakathi obushushu kunye nokudityaniswa, ngelixa i-304L ingaphakathi imelana nokugqwala okuvela kwi-flue gas condensate (equlethe i-sulfurous acid). Kucetyiswa ukuba uvale iziphelo zetyhubhu emva kovavanyo lwe-hydrostatic ukuthintela ukugqwala ngaphambi kokuba kulungiswe.
Umbuzo 5: Ngaba ungabonelela ngesatifikethi se-EN 10204 Type 3.2 kunye nobungqina bomntu wesithathu?
A: Ewe. I-Womic Steel inentsebenziswano ende ne-SGS, i-BV, i-TÜV, i-DNV, i-ABS kunye ne-LR. Singalungiselela ubungqina bovavanyo lomntu wesithathu (umz., ukuxinana, i-UT) kwaye sikhuphe izatifikethi zohlobo lwe-3.2.
Umbuzo 6: Lingakanani ixesha eliqhelekileyo lokuhambisa la maqhagamshelo emibhobho egqunyiweyo?
A: Kwiiodolo zokuqala zeendibaniselwano ezisemgangathweni, ukuhanjiswa kudla ngokuba ziintsuku ezingama-60-90 (kubandakanya ukuthengwa kwezinto, ukukhupha izinto ezidityanisiweyo, ukugqitywa okubandayo kunye novavanyo). Kwiindibaniselwano esele zenziwe ngobuninzi (umz., P265GH+TP304L), ixesha lokunikezelwa linokwehliswa libe ziintsuku ezingama-45-60.
10. Qhagamshelana neWomic Steel – Umenzi wakho weClad Pipe
Ukuba uneemfuno ezifana nombuzo wombhobho ogqunyiweyo oboniswe apha ngasentla – okanye naluphi na olunye uhlobo lokudibanisa izinto zangaphandle/zangaphakathi – nceda unxibelelane neWomic Steel ukuze ufumane isindululo sobugcisa kunye nexabiso lohlahlo-lwabiwo mali.
Iwebhusayithi: www.womicsteel.com
I-imeyile: sales@womicsteel.com
Ucingo / WhatsApp / WeChat:
UVictor: +86 15575100681
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I-Womic Steel – Izisombululo zemibhobho ezifakwe i-316L ezenzelwe inkonzo ye-CO₂, ibhoyila, isixhobo sokutshintsha ubushushu, ubushushu obuphantsi, kunye nokusetyenziswa kobushushu obuphezulu.










