Umbhobho weNtsimbi we-API 5L X42 LSAW: Amandla okuvelisa kunye neenkcukacha zeMveliso

Inkcazo emfutshane:

I-Womic Steel inika umbhobho wentsimbi we-API 5L X42 LSAW osemgangathweni ophezulu wokuhambisa ioyile kunye negesi ngoxinzelelo oluphakathi, iinethiwekhi zokuqokelela igesi, kunye nemigca yokufaka amanzi. I-X42 inika amandla amancinci okuvelisa i-290 MPa (42,100 psi), inika uphuculo olungabizi kakhulu oluvela kwi-GR.B kwiiprojekthi ezifuna uxinzelelo oluphezulu lokusebenza ngaphandle kokufikelela kwiindleko ze-X52. Inkqubo ye-LSAW ibandakanya iindlela ze-JCOE, UOE, kunye ne-rolled plate welding, zonke zibonelela ngomthungo othe tye onobungqingqwa be-weld obuphezulu, ubude be-weld obufutshane, kunye nozinzo oluhle kakhulu. Kwiidayamitha ezinkulu kakhulu okanye ubukhulu bedonga obunzima (ukuya kuthi ga kwi-50.8mm), i-Womic isebenzisa indibaniselwano ye-plate rolling kunye ne-multi-pass submerged arc welding. Ububanzi bangaphandle ukusuka kwi-219mm ukuya kwi-1,600mm (8″ – 63″), ubukhulu bedonga ukusuka kwi-5.0mm ukuya kwi-60mm (kuxhomekeke kwinkqubo), ubude ukuya kuthi ga kwi-24m. Isatifikethi sokugaywa, uvavanyo lwe-hydro, uvavanyo lwe-100% ye-ultrasonic okanye uvavanyo lwe-phased array, iziphelo ezibekiweyo, kunye ne-anti-corrosion coating (3LPE, FBE, i-coal tar) ziyafumaneka. Ifanelekile kwimigca yoxinzelelo oluphakathi nolwandle kunye nolwandle, ukujikeleza kwesakhiwo, kunye nenkonzo ye-sour (PSL2).

Ubungakanani boMbhobho weNtsimbi ye-LSAW:Ububanzi obungaphandle: 219mm – 1,600mm (8″ – 63″), Ubukhulu bodonga: 5.0mm – 60.0mm (JCOE/UOE max 50.8mm, ipleyiti eqengqelweyo max 60mm), Ubude: 6m – 18m esemgangathweni, ubude obulungiselelweyo bufikelela kwi-24m

Umbhobho weNtsimbi weLSAW oMgangatho oMgangatho kunye noBanga:I-API 5L X42 PSL1 / PSL2; ikwafumaneka kwi-API 5L X42 yenkonzo emuncu (ivavanyiwe yi-HIC/SSC); ilingana ne-ISO 3183 L290

Ukusetyenziswa kwePipe yeNtsimbi ye-LSAW:Ukuqokelelana kwegesi yendalo enoxinzelelo oluphakathi (2–6 MPa), imigca yokuhamba kweoyile eluhlaza, imithombo yokujova amanzi, ii-caissons zokuphakamisa iqonga elingaselunxwemeni, uthutho olumdaka, unikezelo lwamanzi olunoxinzelelo oluphezulu, iinqwaba zemibhobho yesakhiwo yeebhulorho kunye neezibuko, imibhobho yeenkqubo zoshishino

I-Womic Steel inikezela ngamaxabiso asemgangathweni aphezulu kunye namaxabiso akhuphisanayo epayipi yentsimbi ye-API 5L X42 LSAW, ipayipi edibeneyo ye-arc efakwe ngaphakathi, ipayipi yomgca we-UOE, ipayipi yekhabhoni eludongeni olunzima, ipayipi yokuqokelela igesi ye-JCOE. Isatifikethi se-mill EN 10204 3.1/3.2, uvavanyo lwe-hydro, i-UT/PAUT, isiphelo esibekiweyo, i-3PE/FBE/coal tar coating iyafumaneka. Ubonelelo oluthe ngqo kwifektri lweepayipi ze-EPC kunye neeprojekthi zesakhiwo kwihlabathi liphela.


Iinkcukacha zeMveliso

Iithegi zeMveliso

1. I-Womic Steel: Amandla okuvelisa kunye namandla enkampani

I-Womic Steel Group isebenzisa imigca emininzi yemveliso ye-LSAW egubungela iindlela ezintathu eziphambili zokwenza izinto ukuhlangabezana neemfuno ezahlukeneyo zeprojekthi:

● Umgca we-JCOE:Kwimithamo engama-406mm – 1,422mm (16″–56″), ubukhulu bodonga bufikelela kwi-50.8mm. I-JCO yenziwe inyathelo ngenyathelo ngokwandiswa koomatshini. Ukusebenza kakuhle, ukujikeleza okuhle.

Umgca we-UOE:Kwiidayamitha ezingama-508mm – 1,220mm (20″–48″), ubukhulu bodonga bufikelela kwi-40mm. Ukwakha u-U emva koko ukwakha u-O kunye nokwandiswa kwe-hydraulic. Ukuchaneka okugqwesileyo kobukhulu, kukhethwa kwinkonzo yamanzi anzulu kunye neyomuncu.

Ipleyiti Eqengqekileyo (Umthungo Omnye):Kwiidayamitha ezingama-600mm – 1,600mm (24″–63″), ubukhulu bodonga buqala kwi-25mm ukuya kwi-60mm. Ipleyiti enye iqengqelwe kwisilinda ene-weld enye ende. Ilungele ubukhulu bodonga obunzima obungaphaya komthamo we-JCOE/UOE.

Ipleyiti Eqengqelekayo (Umthungo Ophindwe Kabini):Ukuze udonga lube nobukhulu obungaphezulu kwe-50.8mm ukuya kuthi ga kwi-80mm, kusetyenziswa iipleyiti ezimbini ezidityanisiweyo ngobude. Zisetyenziswa rhoqo kwiipayipi ze-oyile ezixineneyo ezinoxinzelelo oluphezulu.

Umthamo we-LSAW uwonke udlula iitoni ezingama-300,000 ngonyaka. I-Womic Steel ibamba i-API 5L Monogram, ISO 9001, CE PED, kwaye ihlolwa rhoqo yi-ABS, DNV, TÜV, kunye ne-BV. Irekhodi yehlabathi kumazwe angaphezu kwama-80.

Ukuguquguquka kweMveliso:

I-JCOE: 406–1,422mm OD × 6.0–50.8mm Ubunzima × ≤ 18m

I-UOE: 508–1,220mm OD × 6.0–40.0mm Ubunzima × ≤ 24m (ukwandiswa koomatshini kuphucula ukujikeleza)

Ipleyiti eqengqekileyo (umthungo omnye): 600–1,600mm OD × 25–60mm Ubunzima × ≤ 12m (umlinganiselo wobunzima)

Ipleyiti eqengqekileyo (umthungo ophindwe kabini): 1,000–2,000mm OD × 25–80mm Ubunzima × ≤ 12m

Zonke iipayipi zinokubonelelwa nge-PWHT (unyango lobushushu emva kokuwelda) ukuze zisetyenziswe eludongeni oluqinileyo okanye olumuncu.

2. I-API 5L X42: Ukwakhiwa kwezinto kunye neempawu zokusebenza

I-API 5L X42 yipayipi yomgca ophakathi enamandla anika amandla okuvelisa ubuncinci obuyi-290 MPa (42,100 psi) kunye namandla okudonsa obuncinci obuyi-415 MPa (60,200 psi). Izalisa umsantsa phakathi kwe-GR.B (245 MPa) kunye ne-X52 (360 MPa), edla ngokuchazwa kwiinkqubo zokuqokelela igesi apho iimfuno zoxinzelelo ziphakathi kodwa ziphezulu kunemigca yokusasaza eqhelekileyo.

Ulwakhiwo lweeKhemikhali (Uhlalutyo lweeLadle, ubuninzi be-% ngobunzima):

I-elementi I-API 5L X42 PSL1 (ubuninzi %) I-API 5L X42 PSL2 (ubuninzi %)
C 0.26 0.22
Mn 1.30 1.30
P 0.030 0.025
S 0.030 0.015
Si 0.45 0.45
Nb+V+Ti 0.05 0.05 (njengoko kuvunyelwene)

I-PSL2 ifuna i-carbon equivalent (CEV) ≤ 0.43% ukuze kuphuculwe ukudityaniswa kwentsimbi kwiimeko zasentsimini.

Iipropati zoomatshini (Ubushushu begumbi):

Ipropati I-API 5L X42 PSL1 I-API 5L X42 PSL2
Amandla Okuvelisa (umzuzu) 290 MPa (42,100 psi) 290–495 MPa
Amandla okuThamba (umzuzu) I-415 MPa (60,200 psi) 415–655 MPa
Ukwandiswa (umzuzu) 23% (kwigeyiji engama-50mm) 22%
Ubunzima (ubuninzi) Ayichazwanga ngqo 90 HRB
Ukuqina kwempembelelo (umzuzu) Ayifuneki 27 J @ 0°C (ukhetho -20°C)

Thelekisa ne-GR.B kunye ne-X52:

Ibanga I-MPa yemveliso Isicelo esiqhelekileyo
GR.B 245 Ukusasazwa kwamanzi/igesi okuqhelekileyo
X42 290 Ukuqokelelana kwegesi enoxinzelelo oluphakathi, ukufakwa kwamanzi
X52 360 Imigca yesiqu enoxinzelelo oluphezulu

3. Ukuthobela uLuhlu lweeDimensional kunye neMigangatho

Into Inkcazo
Umgangatho I-API 5L PSL1 / PSL2 (kwakhona ne-ISO 3183 L290)
Iinkqubo zoMveliso I-JCOE, i-UOE, ipleyiti eqengqekileyo (umthungo omnye/ophindwe kabini)
Uluhlu lweDayamitha yangaphandle 219mm – 1,600mm (8″ – 63″)
Uluhlu Lobukhulu Bodonga I-JCOE/UOE: 5.0mm – 50.8mm; Ipleyiti eqengqekileyo: 25mm – 60mm (ukuya kuthi ga kwi-80mm ngokwezifiso)
Uluhlu lobude Umgangatho: 6m, 12m, 18m; Yandisiwe: ukuya kuthi ga kwi-24m (JCOE/UOE) okanye i-12m (udonga olunzima olujikeleziweyo)
Isiphelo Sokugqiba Isiphelo esicacileyo (PE), Isiphelo esijijekileyo (BE) nge-API nganye 5L
Umphezulu Ukugqiba Ingenanto, Ioyile, 3LPE, FBE, I-Coal Tar Epoxy, I-Liquid Epoxy
Ukunyamezelana I-OD: ±0.5% okanye ±3.2mm (nokuba yeyiphi na engaphantsi); Ubunzima: -0% / +15%; Ubude: +50mm / -0mm

4. Ubukhulu kunye neenkcukacha ezikhoyo – Ipayipi yentsimbi ye-API 5L X42 LSAW (Ubungakanani obuqhelekileyo obukhethiweyo)

OD (mm) Iinketho ze-WT (mm) Inkqubo Ubunzima obumalunga (kg/m2) Ubude obuqhelekileyo
273 6.4, 8.0, 10.0, 12.5 I-JCOE 42.1 – 80.1 12m
324 6.4, 8.0, 10.0, 12.5, 14.0 I-JCOE 50.2 – 107.1 12m / 18m
406 8.0, 10.0, 12.5, 14.0, 16.0 JCOE/UOE 78.5 – 153.9 12m / 18m
508 8.0, 10.0, 12.5, 14.0, 16.0, 19.0 I-UOE 98.6 – 229.1 12m / 18m / 24m
610 10.0, 12.5, 14.0, 16.0, 19.0, 22.0 I-UOE 148.0 – 319.1 12m / 18m / 24m
711 10.0, 12.5, 14.0, 16.0, 19.0, 22.0, 25.4 JCOE/UOE 172.9 – 429.4 12m / 18m
813 12.5, 14.0, 16.0, 19.0, 22.0, 25.4, 30.0 I-JCOE 246.7 – 579.8 12m / 18m
914 14.0, 16.0, 19.0, 22.0, 25.4, 30.0, 35.0 I-JCOE 310.8 – 759.2 12m / 18m
1,016 16.0, 19.0, 22.0, 25.4, 30.0, 35.0, 40.0 I-JCOE/Eqengqiweyo 394.6 – 963.9 12m
1,220 19.0, 22.0, 25.4, 30.0, 35.0, 40.0, 45.0 Iqengqelekile (umthungo omnye) 563.0 – 1,304.2 12m
1,422 25.4, 30.0, 35.0, 40.0, 45.0, 50.0 Iqengqelekile (inye/iphindwe kabini) 875.1 – 1,692.5 12m
1,600 30.0, 40.0, 50.0, 60.0 Iqengqelekile (umthungo ophindwe kabini) 1,162 – 2,280 10m / 12m

Iipayipi ezinkulu zodonga (≥ 40mm) zihlala zifuna i-PWHT ukunciphisa uxinzelelo olushiyekileyo kunye nokuhlangabezana nemida yobunzima ukuze kusebenze kakuhle.

5. Imigangatho Eqhelekileyo kunye namaBanga – Umbhobho woMgca we-LSAW kunye noMbhobho woLwakhiwo

Umgangatho Amanqanaba eNsimbi Isicelo esiqhelekileyo Inkqubo Yokwenza
I-API 5L PSL1/PSL2 X42, X52, X60, X65, X70 Ukuhanjiswa kweoyile/igesi I-JCOE/UOE/Eqengqiweyo
I-ASTM A53 GR.B Imibhobho yoxinzelelo oluphantsi I-JCOE
I-ASTM A106 GR.B/C Ubushushu obuphezulu I-JCOE/Eqengqiweyo
EN 10217-1 S235JR, S275JR Iityhubhu zoxinzelelo I-JCOE
EN 10219 S355JRH, S355J2H Amacandelo ezakhiwo I-JCOE/Eqengqiweyo
I-DNV-OS-F101 L290 (X42) Imibhobho engaphantsi kolwandle I-UOE
BS 7191 L290 (X42) Ulwakhiwo lwaselwandle I-UOE/Iqengqelwe

Isishwankathelo sokusetyenziswa:Iinethiwekhi zokuqokelela igesi, imigca yokufaka amanzi, izinyuko zolwandle, iipali zesiseko sebhulorho, imibhobho yodaka, imibhobho enzima yodonga kwiindawo zokucocisa.

6. Iinkqubo zoMveliso – i-LSAW (i-JCOE / i-UOE / iPlate eRolliweyo) yePipe yeNsimbi ye-X42

I-Womic Steel ikhetha inkqubo efanelekileyo ngokusekelwe kububanzi, ubukhulu bodonga, kunye neemfuno zepropathi yoomatshini.

Inkqubo ye-JCOE (406–1,422mm OD, 6.0–50.8mm WIT):

● Ukusika umphetho wepleyiti (i-X okanye i-J bevel)

● Ukugoba (ukugoba) imiphetho ngaphambi kokuba igobe

● Ukwakha imilo ka-J (cinezela ngenqindi)

● Ukwakheka kohlobo lwe-C (uthotho lweedayi)

● Ukwakheka komfanekiso we-O (isilinda yokugqibela)

● Ukuwelda ngeetack (ii-spot tacks ecaleni komthungo)

● I-SAW yangaphakathi (enye okanye ezininzi)

● I-Outer SAW (emva kokuvavanya ukuba kuyimfuneko)

● Ukwandiswa koomatshini (ukwanda kwe-OD eyi-1–1.5% ukuze kubekho ukujikeleza kunye nokunciphisa uxinzelelo)

● Ifanelekile kwiindlela ezininzi zokufaka iipayipi zomgca, ibhalansi elungileyo yeendleko kunye nomgangatho.

Inkqubo ye-UOE (508–1,220mm OD, 6.0–40mm WIT):

● U-press wenza ipleyiti ibe yi-U

● I-O-press ivala ibe yimo ye-cylindrical

● I-Expander (yoomatshini) ukuya kububanzi bokugqibela kunye nokujikeleza

● Ukuwelda okufana neJCOE kodwa kunomphumo ophezulu

● Ikhethwa kakhulu kwiipayipi zamanzi anzulu kunye nenkonzo emuncu ngenxa yokuba ijikelezile kakhulu (±0.2% OD) kunye noxinzelelo oluphantsi olushiyekileyo.

Ipleyiti Eqengqelekayo (Umthungo Omnye) woDonga Olunzima (600–1,600mm OD, 25–60mm WIT):

● Ipleyiti yentsimbi enye iqengqelwa kwisilinda kusetyenziswa umatshini wokugoba onemiqolo emi-3 okanye emi-4

● Umthungo we-longitudinal odityaniswe nge-SAW (i-multi-pass, edla ngokuba namacala amabini)

● Akukho kwandiswa koomatshini (ukujikelezwa kufezekiswa ngokuchaneka kokuqengqeleka)

● Ifanelekile kwiipayipi eziqinileyo zodonga apho izixhobo ze-JCOE/UOE zilinganiselweyo

● Idla ngokufuna i-PWHT (ukunciphisa uxinzelelo) ukuze kuhlangatyezwane neemfuno zobunzima ukuze kusetyenziswe i-muncu.

Ipleyiti Eqengqelekayo (I-Double Seam) Yodonga Olunzima Kakhulu / Ububanzi Obukhulu Kakhulu (1,000–2,000mm OD, 25–80mm WIT):

Iipleyiti ezimbini ziqengqelwe kwisiqingatha seesilinda zaza zadityaniswa kwimithungo emibini emide

Isetyenziswa rhoqo kwiipayipi ezininzi ezinoxinzelelo oluphezulu, iipenstocks, kunye neegumbi zesando zamanzi ezinobubanzi obukhulu.

Zonke ii-welds ze-UT kunye ne-RT zihlolwe nge-100%.

Unyango Lobushushu Emva Kokushintshwa Kwesinyithi (PWHT):Ukuba udonga lunobukhulu obungaphezulu kwe-32mm okanye lusetyenziswa njengenkonzo emuncu (H₂S), iWomic inika unyango lokunciphisa uxinzelelo kubushushu kwi-oven engaphantsi kwemoto okanye kwindawo ekufutshane isebenzisa i-induction heating. Ukuqina kulawulwa ukuya kwi-≤ 90 HRB (okanye ≤ 248 HV10).

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7. Iinkqubo zoLawulo loMgangatho kunye noVavanyo lwePipe yeNsimbi ye-API 5L X42 LSAW

Iqonga Indlela yokuhlola Injongo Inkqubo Esebenzayo
Ipleyiti Uhlalutyo lweeKhemikhali (OES) Qinisekisa imida ye-X42 Konke
Ipleyiti I-Ultrasonic (Ukuhlolwa kwe-Lamination) Fumanisa iziphene zangaphakathi Konke
Ipleyiti Ukutsalwa / Ukugoba Ukuqinisekiswa koomatshini Konke
Ngexesha lokwakheka Ubukhulu (ububanzi, ukujiya) Qinisekisa ukuba izinto ziyafana Konke
Umthungo wokuwelda I-UT ezenzekelayo eyi-100% (okanye i-PAUT) Fumanisa ukungabikho kwe-fusion, i-slag, i-porosity Konke
Umthungo wokuwelda RT (indawo okanye ubude obupheleleyo xa kujongwa i-spec) Ukuqinisekiswa komgangatho we-Weld Konke
Umthungo wokuwelda I-MPI (iinzwane kunye ne-HAZ) Imingxunya yomphezulu Konke
Umbhobho ogqityiweyo Uvavanyo lwe-Hydrostatic (nge-API 5L nganye) Ukunyaniseka koxinzelelo Konke
Umbhobho ogqityiweyo I-Charpy V-Notch (PSL2) Ukuqina kobushushu obuphantsi (27J @ 0°C) I-PSL2 kuphela
Umbhobho ogqityiweyo Ukuqina (HRB/HV10) Ukuthobela imithetho yenkonzo eyomileyo I-PSL2 / i-mur
Umbhobho ogqityiweyo Ukugoba okukhokelwayo / ukuThatyathwa Ubuchule Konke
Umbhobho ogqityiweyo Okubonakalayo kunye nokumakisha Imeko yomphezulu, ukulandeleka Konke

Ukhetho lwenkonzo ebalulekileyo:

● I-HIC nge-NACE TM0284

● I-SSC ngokwe-NACE TM0177

● Impembelelo yobushushu obuphantsi kwi -20°C, -40°C okanye -60°C

● I-DWTT (Uvavanyo lokuTyhila ngobunzima) lokulawula ukwanda kwamathambo

Imephu epheleleyo yobunzima becandelo elinqamlezileyo yodonga olutyebileyo

8. Izicelo eziphambili – Ipayipi yentsimbi ye-API 5L X42 LSAW

● Iinethiwekhi zokuqokelela igesi – ukuqokelela igesi yendalo kwiingcango zemithombo ukuya kwizityalo zokucubungula (uxinzelelo oluya kuthi ga kwi-6 MPa)

● Imigca yokuhamba kweoyile ekrwada – uthutho olufutshane ukusuka kwindawo yomthombo ukuya kwindawo eninzi

● Imigca yokufaka amanzi – ukubuyiswa kweoyile yesibini, amanzi anoxinzelelo oluphezulu (10–20 MPa)

● Ii-caissons ze-riser zeplatifomu yangaphandle – i-casing ekhuselayo ye-riser kwindawo ye-splash

● Iipayipi ze-slurry – ukuthuthwa kwe-iron ore, i-copper concentrate, ii-tailings

● Ukufakwa kweebhulorho kunye neeporti – ububanzi obukhulu, iipayiphu zodonga ezinzima zeziseko ezinzulu

● Imibhobho yeenkqubo zoshishino – indawo yokucoca kunye nemigca ye-petrochemical ephakathi yoxinzelelo

● IiPenstocks (ipleyiti enzima eqengqelekayo eludongeni) – izitishi zamandla ombane ngamanzi

9. Ukupakishwa kunye nokuthunyelwa – Ipayipi yentsimbi ye-API 5L GR.B LSAW

Ukupakisha:

● Iidayamitha ezincinci (≤ 24″): Iibhanti ezineehexagonal, intsimbi ebotshelelwe ngezikhuseli ezisemaphethelweni.

● Ububanzi obukhulu (> 24″): Imibhobho nganye, eyahlulwe yi-dunnage yomthi kunye nee-raber pads.

● Izigqubuthelo zokugqibela: Izigqubuthelo zeplastiki okanye zentsimbi ezinzima (izigqubuthelo ezibhityileyo zikhuselwe).

● Ukhuseleko lokugquma: Kwimibhobho egqunywe nge-3LPE/FBE, umaleko ngamnye wahlulwe ngeeringi zefoam ukuthintela ukugqwala ngexesha lokuthuthwa kolwandle.

Iindlela zokuthumela:

● Iinqanawa ezinkulu ezinobukhulu obungaphezulu kweetoni ezingama-500 okanye ububanzi obukhulu

● Izikhongozeli ezingama-20ft/40ft zobubanzi obuncinci (ezihlanganisiweyo)

● Iirakhi ezisicaba okanye izikhongozeli ezivulekileyo zobude obude kakhulu (ukuya kuthi ga kwi-24m)

● Zonke izinto ezithunyelweyo ziquka amaxwebhu apheleleyo: i-MTC (EN 10204 3.1 okanye 3.2), ingxelo yovavanyo lwe-hydro, iingxelo ze-UT/PAUT, isatifikethi sokugquma (ukuba siyasebenza), uluhlu lokupakisha, i-invoyisi yorhwebo, i-COO.

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10. Iingenelo zeWomic Steel kunye neFAQ – API 5L X42 LSAW Steel Pipe

Kutheni iWomic Steel isetyenziswa kwi-X42 LSAW?

Iinkqubo ezintathu ezihambelanayo (i-JCOE, i-UOE, ipleyiti eqengqelekayo) ezigubungela uluhlu olubanzi lobukhulu

Ubungakanani bodonga obukhulu ukuya kuthi ga kwi-60mm (umthungo omnye) okanye i-80mm (umthungo ophindwe kabini) wokufaka amanzi ngoxinzelelo oluphezulu kunye nemibhobho emininzi

Isixhobo se-PWHT sokunceda ekunciphiseni uxinzelelo kwiindonga ezinkulu kunye nemibhobho yenkonzo emuncu

I-API 5L Monogram + CE + ukuhlolwa komntu wesithathu (SGS, BV, TÜV, DNV)

Utshintsho olukhawulezileyo (iintsuku ezingama-30–50 eziqhelekileyo)

Ubude obude ukuya kuthi ga kwi-24m kunciphisa ukuwelda kwe-field birth nge-30–40%

Imibuzo ebuzwa qho:

Q: Ndingakhetha nini i-UOE endaweni ye-JCOE kwi-X42?
A: I-UOE inika ukujikeleza okungcono (±0.2% vs ±0.5% kwi-JCOE) kunye noxinzelelo oluphantsi olushiyekileyo, okwenza ukuba ikhethwe kwiipayipi zamanzi anzulu (ezingaphantsi kolwandle) kunye nenkonzo emuncu apho uzinzo olulinganayo phantsi koxinzelelo lwangaphandle lubalulekile. I-JCOE ixabisa kancinci kwiiprojekthi ezininzi zaselunxwemeni.

Q: Ngaba ungayenza ipayipi yodonga enzima ye-X42 ngaphaya kwe-50mm?
A: Ewe. Ubukhulu bodonga ukusuka kwi-50mm ukuya kwi-60mm, sisebenzisa umthungo omnye wepleyiti egoqwe nge-PWHT. Kwi-60–80mm, umthungo ophindwe kabini. Ezi zihlala zisetyenziselwa imigca yokufaka amanzi kwi-20–30 MPa okanye kwi-hydroelectric penstocks.

Q: Yintoni umahluko phakathi kwePSL1 kunye nePSL2 kwiX42?
A: I-PSL2 inemida eqinileyo ye-C, P, S, i-Charpy impact enyanzelekileyo (27J @ 0°C), ubunzima obukhulu be-90 HRB, kwaye ifuna i-NDT engaphezulu. Kwimigca yokuqokelela igesi enokuba namaqondo obushushu aphantsi okanye ii-H₂S traces, kucetyiswa i-PSL2.

Q: Ngaba ninika inkonzo emuncu i-X42?
A: Ewe. Sibonelela nge-X42 PSL2 ngovavanyo lwe-HIC (NACE TM0284) kunye ne-SSC (NACE TM0177). Iikhrayitheriya zokwamkelwa eziqhelekileyo: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%. Sibonelele ngenkonzo emuncu ye-X42 kwiiprojekthi zoMbindi Mpuma kunye neNtshona Afrika.

Q: Uqinisekisa njani umgangatho we-weld kwiipayipi zodonga oluqinileyo (40–60mm)?
A: Sisebenzisa i-multi-pass SAW enolawulo oluchanekileyo lokufaka ubushushu, ukujonga ubushushu phakathi kwe-interpass, kunye ne-100% automated UT ene-time-of-flight diffraction (TOFD) yokuvavanya i-volumetric. I-PWHT isetyenziswa ukunciphisa uxinzelelo olushiyekileyo.

Isalathiso seProjekthi – Inethiwekhi yokuHlanganisa iGesi yendalo eNtshona Afrika

Ilizwe:INigeria (ummandla weNiger Delta)
Imigangatho kunye neBanga:I-API 5L X42 PSL2 (inkonzo emuncu, ivavanyiwe yi-HIC)
Ubukhulu kunye nobungakanani:

OD 508mm (20″) × Ubunzima 11.9mm – 12,000 yeemitha (malunga neetoni ezili-1,800) ezenziwe yinkqubo ye-JCOE

OD 762mm (30″) × Ubunzima 19.0mm – 3,500 yeemitha (malunga neetoni eziyi-1,550) ezenziwe ngepleyiti eqengqekileyo ene-PWHT
Iinkcukacha:Ingubo yangaphandle ye-3LPE (ubude obupheleleyo be-2.8mm), iziphelo ezibengezelayo ziyi-30° / 1.6mm ubuso beengcambu, uvavanyo lwe-hydro kwi-8.5 MPa (uxinzelelo loyilo yi-6.4 MPa). Impembelelo yeCharpy enyanzelekileyo kwi-0°C (ubuncinci be-27J, ifikelelwe kwi-65–90J). I-HIC nge-NACE TM0284 Isisombululo A, iiyure ezingama-96 – iikhrayitheriya zokwamkelwa: I-CLR ≤ 5%, i-CTR ≤ 1.5%, i-CSR ≤ 0.5%.
Isicelo:Ukuqokelelana kwegesi yendalo ukusuka kwiingcango ezintandathu ukuya kwindawo yokucubungula embindini kwindawo enamanzi eNiger Delta. Umbhobho wodonga onzima oyi-30 intshi wasetyenziselwa intloko ephambili enqumla icandelo lemanzi eliyi-1.2km, ngelixa imibhobho ye-JCOE eyi-20 intshi yayisebenza njengemigca yamasebe.

Imingeni yoBugcisa kunye neZisombululo:

Indawo yokuwela amanzi enombhobho onzima eludongeni– Iipayipi ezingama-30″ × 19.0mm (malunga ne-355 kg/m) kwafuneka zifakwe phezu kwedama elinodongwe oluthambileyo kakhulu. Iibhari zesiqhelo ezibekwe phantsi azikwazanga ukufikelela kwindawo leyo. I-Womic Steel inikezele ngeepayipi ezineejoyinti ezinde kakhulu (18m endaweni ye-12m eqhelekileyo) ukunciphisa inani lee-welds ze-field girth nge-33%, nto leyo enciphisa ukuwelda kwindawo leyo kwiimeko ezinzima. Sikwanikeze neengcebiso ezineenkcukacha zokuphakamisa nokuphatha kubandakanya isithuba se-spreader beam.

Ukuthobela imithetho yenkonzo engeyiyo (i-H₂S ikhona)– Igesi enxulumene nayo yayine-30 ppm H₂S. I-Womic yenze uvavanyo lwe-HIC kuzo zombini iipayipi ze-20″ JCOE kunye ne-30″ rolled plate. Zonke iisampulu zipasiswe nge-CLR 0%, CTR 0%, CSR 0%. Kwipayipi ye-30″ (19mm WT), umthengi wayefuna ubunzima obungaphantsi kwe-85 HRB (obuqinileyo kune-API 5L's 90 HRB). I-Womic ifake ubushushu be-induction basekhaya kumthungo we-weld ukuqinisekisa ubunzima obufanayo. Iziphumo: i-base metal 78–82 HRB, i-weld 80–85 HRB.

 Ukunamathela kwe-3LPE yokugquma kumswakama ophezulu– Ukufakelwa kwesanti kuthetha ukuba imibhobho iya kuntywiliselwa emanzini kangangeeveki ngaphambi kokuba ibuyele emanzini. I-3LPE esemgangathweni inokuqhekeka kwi-cathodic ukuba ukufuma kokusetyenziswa akulawuleki. I-Womic ifake i-coating kwindawo yokusebenzela elawulwa yimozulu (ubuninzi be-60% RH) kwaye yenze i-100% yokubhaqwa ngexesha leholide kwi-5kV. Amandla e-peel avavanyiweyo kwi-25°C anike i->200 N/cm, engaphezulu kakhulu kwemfuneko ye-ISO 21809 ye-100 N/cm.

Uthutho oluya kwindawo ekude– Iipayipi zathunyelwa ukusuka eShanghai ukuya eTin Can Island Port, eLagos, zaza zathunyelwa ngeelori ezingama-380km ukuya kwindawo yaseNiger Delta. Iimeko zendlela zazimbi kakhulu kwaye zinobunzima obulinganiselweyo. IWomic yayila isicwangciso sokuthunyelwa kwempahla isebenzisa ubude obuqhelekileyo be-12m kwiipayipi ezingama-20″ (ezihlanganisiweyo) kunye neejoyinti ezilinganayo ze-18m kwiipayipi ezingama-30″ kwiitreyila ezineemoto zomkhweli. Akukho monakalo okanye ukugoba okwenzekileyo ngexesha lohambo.

● Iziphumo:Inethiwekhi yokuqokelela igesi yaqaliswa ukusebenza kwikota yokuqala ka-2024. Zonke iitoni ezili-1,550 zepayipi engama-30″ kunye neetoni ezili-1,800 zepayipi engama-20″ zadlula kuvavanyo lwesithathu yi-SGS Nigeria. Umthengi uxele ukuba akukho ziphene ze-weld ngexesha lokuwelda kwe-field girth, okubangelwa yi-bevel geometry ehambelanayo kunye nolawulo lwe-ovality (≤ 0.3% kwimibhobho ye-JCOE, ≤ 0.5% kwimibhobho yeplate eqengqelekayo). I-Womic Steel ngoku idweliswe njengomthengisi ovunyiweyo wokwandiswa kwemibhobho yexesha elizayo yomthengi.

Qhagamshelana:
Iwebhusayithi: www.womicsteel.com
I-imeyile: sales@womicsteel.com

Ucingo / WhatsApp / WeChat:
UVictor: +86 15575100681
UJack: +86 18390957568

I-Womic Steel – Iqabane lakho elithembekileyo lemibhobho ye-API 5L X42 LSAW yokuqokelela igesi enoxinzelelo oluphakathi, ukujova amanzi, kunye nezicelo zenkonzo emuncu.