Umvelisi weembiza zeSlag | Umthengisi weeLadle zeSlag zentsimbi enzima ezisetyenziswa kakhulu kwiMills yentsimbi kunye neMetallurgy – iWomic Steel

Inkcazo emfutshane:

Ubungakanani bembiza yeSlag:Umthamo weetoni ezi-5 – 100+ (ngokwesiko), ubunzima beetoni ezi-7 – 80+, umthamo we-4 – 60+ m³, ubukhulu ngomzobo ngamnye. I-Trunnion: 35CrMo / 40Cr uyilo lwe-cast-in.

Izixhobo kunye neMigangatho:I-ZG230-450, ZG270-500, GS-16Mn5, ASTM A27 60-30. Iyahambelana ne-ASTM A27, DIN 17182, ISO 3755. Unyango lobushushu: Iqhelekile / Icinyiwe + Ithambile. Umphezulu: Ingaphakathi lifakwe kwi-ASTM A802 LEVEL 3 (echasene ne-slag), ukuqhuma kwesibhamu sangaphandle + upende omelana nobushushu.

Inkqubo yoMveliso:Ukuphosa kanye (ukuphosa okudibeneyo) – akukho mithungo yokuwelda. Ukucocwa kwe-EAF + i-LF + i-VD degassing (S,P ≤ 0.020%). Ukulinganisa i-CAE, ukulungiswa kwe-FEA. 100% NDT: UT (Inqanaba loku-1 lee-trunnions), MT, PT.

Ukusetyenziswa kweSlag Pot:Izityalo zentsimbi (i-converter / EAF / LF slag), iindawo zokusekwa, ishishini lesinyithi, imveliso yesinyithi engeyo-ferrous (i-copper / aluminium slag), i-slag eshushu kakhulu ephatha ukuya kuthi ga kwi-1,600°C.

Intsimbi yeWomicIbonelela ngamaxabiso asemgangathweni aphezulu nanokukhuphisanayo eembiza ze-slag zentsimbi enzima, iiladle ze-slag. Ukwenziwa ngokwezifiso ngokupheleleyo ngomzobo ngamnye, imveliso ekhawulezayo, ukuthunyelwa kwehlabathi. I-ISO 9001, iqinisekisiwe yi-PED. Ubomi benkonzo yeebhayisekile ezingaphezu kwama-5,000. Ukunyaniseka kokwenza i-casting enye ukuze kuthintelwe ukutsha kobushushu obuphezulu. Izisombululo ze-OEM ziyafumaneka.

 

I-Womic Steel yeyona ikhokelayoumenzi kunye nomthengisi weembiza ze-slag eTshayina, ingcali kwiiileyile zesinyithi eziqinileyo ze-slagkwizityalo zentsimbi, amashishini esinyithi, kunye nezicelo zoshishino ezishushu kakhulu. Ngobuchule bokubumba, ukulinganisa okuphambili kwe-CAE, kunye nolawulo oluqinileyo lomgangatho phantsi kwesatifikethi se-ISO 9001 kunye ne-PED, sinikezelaiimbiza ze-slag ezihlala ixesha elide, ezihlala ixesha elideyenzelwe iimeko zokusebenza ezinzima.ukuphosa enye, ukuphosa okuhlanganisiweyoInkqubo iqinisekisa ukuthembeka okuphezulu kwesakhiwo, isusa imithungo yokuwelda kwaye inciphisa umngcipheko wokungaphumeleli phantsi komjikelo wobushushu obugqithisileyo.


Iinkcukacha zeMveliso

Iithegi zeMveliso

Isishwankathelo seMveliso - Yintoni iSlag Pot?

A imbiza yenkunkuma(kwaziwa njengeiladle yeslag, ibhakethi yeslag, imbiza yesamente or imbiza yenkunkuma() sisitya esibalulekileyo sesinyithi esisetyenziswa kwiimililo zentsimbi nakwiindawo zokusekwa kwesinyithi ukuqokelela, ukuthutha, kunye nokuthulula inkunkuma enyibilikisiweyo eveliswa ngexesha lenkqubo yokwenza intsimbi. Ezi zixhobo zithwala umthwalo onzima zineisikhongozeli esimile okwesitya esinee-trunnion zokuphakamisakumacala omabini okuphatha iikreyini kunye nemisebenzi yokuncamathelisa.amaqondo obushushu angaphezulu kwe-1,600°C, iimbiza ze-slag zifuna ukumelana nobushushu obugqwesileyo, amandla oomatshini, kunye nozinzo lwesakhiwo ukuze zikwazi ukumelana nobushushu obukhulu, ukugqwala kwe-slag enyibilikisiweyo, kunye nefuthe loomatshini ngexesha lemijikelo yenkonzo ephindaphindwayo.

Iimbiza ze-slag zisetyenziswa kakhulu ekuthwaleni i-slag yentsimbi eguqulwayo, i-slag yesithando somlilo esicociweyo (LF/VD), kunye ne-ladle casting surplus evela kwimisebenzi yokuphosa eqhubekayo. Ngokwesiqhelo zenziwe ngeizixhobo zentsimbi eziphosiweyonjenge-ZG230-450 kunye ne-ZG270-500, zisebenzisaIsithando sokucoca i-LF kunye ne-VD vacuum degassingiteknoloji yemveliso, kunye nenkqubo yokusika eyenziwe ngcono ngokusebenzisaUkulinganisa isoftware ye-CAE.

Umvelisi weSlag Pot Umthengisi weSlag Ladle yeSteel Cast Heavy-Duty kwiSteel Mills kunye neMetallurgy – Womic Steel

Kutheni Ukhetha Intsimbi Yomzimba Njengomthengisi Wakho Wembiza Ye-Slag?

Itekhnoloji yokuphosa ePhambili– Sebenzisa isoftware yokulinganisa i-Huazhu CAE ukuhlalutya inkqubo yokuqinisa, ukuqinisekisa ukuthembeka kwesakhiwo kunye nokungabikho kweziphene zokuphosa.

Intsimbi Ecociweyo Ecocekileyo Kakhulu– Hlanganisa ukucocwa kwe-EAF okuphambili kunye nokucocwa kwe-LF ladle ukunciphisa izinto ezinobungozi (S ≤ 0.020%, P ≤ 0.020%), phucula isakhiwo seenkozo, kwaye unike amandla esinyithi angcono.

Inkqubo yoLawulo loMgangatho oQondileyo– Ulawulo olupheleleyo lomgangatho phantsi kwe-ISO 9001:2015, iingxelo zovavanyo ezipheleleyo kuquka uhlalutyo lweekhemikhali, uvavanyo lokuxinana, kunye namaxwebhu e-NDT anezatifikethi ze-EN 10204 3.1 okanye 3.2.

Ubomi beNkonzo eyongeziweyo– Yenzelwe ukuqina, iimbiza zeWomic slag zibonelela ngokusebenza okuthembekileyoukudlula imijikelo engama-5,000ngokusebenzisa iipropati zoomatshini ezishushu kakhulu, ukumelana okuhle kakhulu nokuqhekeka kobushushu, kunye nenkqubo yokuvelisa ezinzileyo.

Uvavanyo oluQolileyo lwe-NDT– IiTrunnions ziyadlulaUvavanyo lwe-ultrasonic olunzulu lwe-500mmukuqinisekisa ukuba akukho ziphene zangaphakathi, ngemigangatho yeNqanaba loku-1 yee-trunnion kunye neNqanaba lesi-3 lomzimba wembiza.

Ukwenziwa ngokwezifiso okuguquguqukayo– Amandla, ubukhulu, izixhobo, kunye nokugqitywa komphezulu okunokulungiselelwa ngokupheleleyo ngokusekelwe kwimizobo yabathengi kunye neemeko zokusebenza.

Ukunyaniseka Kokwenza Omnye– Zonke iimbiza zethu ze-slag ziveliswa eisiqwenga esinye, ukuphosa esinyeinkqubo (i-integral casting), isusa imithungo ye-weld enokuba ziindawo zokusilela phantsi komthwalo ophindaphindwayo wokothuka obushushu obuphezulu.

Umjikelo weMveliso oKhawulezayo– Inkqubo yokuvelisa esebenza kakuhle ngokuthunyelwa okuthembekileyo kwihlabathi liphela.

Amava aqinisekisiweyo okuthumela ngaphandle kwihlabathi liphela– Ithenjwa ziinkampani zentsimbi kulo lonke ilizweAmazwe angaphezu kwama-23kwihlabathi liphela.

I-Womic Steel isebenzisana ngokuthe ngqo nabathengi ukuyila nokwenza iimbiza ze-slag ngokweemfuno zabo ezithile. Ukusebenzisa izibalo ezisemgangathweni zoshishino kunyeUhlalutyo lwezinto ezilinganiselweyo (i-FEA), siqinisekisa ukuba imbiza nganye yeslag iyahlangabezana neemfuno zakho ezichanekileyo zokulungiselela ukuphakamisa, ubukhulu, kunye nejometri.

Iinkcukacha zobugcisa - Iiparamitha zeSlag Pot

Iimbiza zethu ze-slag ziyilwe, zenziwe, kwaye zivavanywa ngokuhambelana nemigangatho yamazwe ngamazwe kuqukaI-ASTM A27 (Umgangatho wama-60-30), i-DIN 17182 (GS-16Mn5), i-BS 3100 (425-A2), i-JIS G7821 (SC42), kunye ne-ISO 3755 (Umgangatho wama-230-450).

Iinketho zeBanga leMpahla

Ibanga lezinto Umgangatho oLinganayo Amandla okuThamba (MPa) Amandla okuKhula (i-MPa) Ukwandiswa (%)
I-ZG230-450 I-ISO 3755:1991 230-450 ≥450 ≥230 ≥22
I-ZG270-500 I-ISO 3755:1991 270-500 ≥500 ≥270 ≥18
I-ZG310-570 I-ISO 3755:1991 310-570 ≥570 ≥310 ≥15
I-ZG340-640 I-ISO 3755:1991 340-640 ≥640 ≥340 ≥12
I-GS-16Mn5 I-DIN 17182 480-630 ≥300 ≥22
I-ASTM A27 60-30 Imigangatho yase-USA ≥414 ≥207 ≥24
35CrMo / 40Cr (I-Trunnion) JB/T6396-2006 ≥980 ≥785 ≥9

Imfuneko yeePropati zoMatshini zeSinyithi esiBunjiweyo (nge-ASTM/ISO nganye)

Ipropati Umgangatho wase-USA (ASTM A27) Umgangatho waseYurophu (ISO 3755/ DIN)
Amandla okuThamba (umzuzu) I-414 MPa (60,000 psi) I-448 MPa (65,000 psi)
Amandla Okuvelisa (umzuzu) 207 MPa (30,000 psi) 241 MPa (35,000 psi)
Ukwandiswa (umzuzu) 24% 35%
Ukunciphisa Indawo 35% 40%

Ubungakanani kunye neenketho zobukhulu

Uluhlu lobungakanani Uluhlu lobunzima Uluhlu lwevolumu Ubukhulu (L×W×H)
Iitoni ezi-5-10 Iitoni ezi-7-15 4-10 m³ Yenzelwe wena ngokomzobo ngamnye
Iitoni ezili-10-30 Iitoni ezili-15-35 8-25 m³ Yenzelwe wena ngokomzobo ngamnye
Iitoni ezingama-30-60 Iitoni ezingama-25-50 15-40 m³ Yenzelwe wena ngokomzobo ngamnye
Iitoni ezingama-60-85 Iitoni ezingama-40-75 25-50 m³ Yenzelwe wena ngokomzobo ngamnye
Iitoni ezingama-80-100+ Iitoni ezingama-60-80+ 35-60+ m³ Yenzelwe wena ngokomzobo ngamnye

*Umthamo wokwenza i-single-piece one-cast-to-casting ukuya kuthi ga kwiitoni ezingama-300 uyafumaneka kwii-odolo ezikhethekileyo.*

Iinkcukacha zeTrunnion

Ipharamitha Imfuneko
Izinto eziphathekayo Intsimbi ye-alloy ye-35CrMo okanye i-40Cr
Umgangatho JB/T6396-2006
Imfuneko ye-NDT Inqanaba 1 ngokwe-JB/T5000.14-1998
Ubunzulu bovavanyo Uvavanyo lwe-Ultrasonic ngaphakathi koluhlu lwe-500mm
Unyango lobushushu Ucinyiwe kwaye Unomsindo

Iimeko Zonyango Lobushushu

Imeko Isicelo
Iqhelekile Imeko eqhelekileyo yokuhanjiswa, ukukhululeka koxinzelelo
Iqhelekile + Ithambile Iipropati zoomatshini eziphuculweyo, ukuqina okuphuculweyo
I-Annealed Kwiimfuno ezikhethekileyo, ubukhulu bokusebenza
Icinyiwe + Inomsindo Amandla aphezulu kunye nokumelana nokuguguleka

Imigangatho yokugqiba umphezulu

Uhlobo lokugqiba Inkcazo Isicelo
Umphezulu wokusebenza wangaphakathi I-ASTM A802 INQANABA 3 (ithambile, ayinakunamathela kwe-slag) Ithintela ukunamathela kwenkunkuma kunye nokwakheka kwayo
Umphezulu ongaphandle Ukudubula ngesibhamu + uboya obungenabushushu obuyisilivere-grey Ikhusela kwi-oxidation kunye nomonakalo wokuthutha

Ukunyamezelana Okunemilinganiselo

Ipharamitha Ukunyamezelana
Ubukhulu obupheleleyo ±10mm
Ubukhulu bodonga ±12.5%
Ulungelelwaniso lweTrunnion ±5mm
I-Trunnion Concentricity ≤3mm
Imbiza yeSlag eyi-20-50 yeetoni enomthamo ophakathi weSlag yokwenza intsimbi ye-EAF kunye ne-LF – iWomic Steel

Inkqubo yoHlolo noVavanyo - Isiqinisekiso sethu soLawulo loMgangatho

Ukuqinisekisa ukuba yonke intoimbiza yeslag eyenziwe ngokwezifisoihlangabezana nemigangatho yokhuseleko nokusebenza kwamazwe ngamazwe, iWomic Steel ilandela imiqathango engqongqoUmsebenzi wolawulo lomgangatho onamanyathelo asi-8:

Inyathelo Uhlolo / Uvavanyo Imigangatho / Izixhobo Iikhrayitheriya zoKwamkelwa
1 Ukuqinisekiswa kwezinto eziluhlaza I-spectrometer ye-OBLF GS1000 Ukwakheka kweekhemikhali ngokwebakala elichazwe ngumthengi (ASTM, DIN, ISO)
2 Ukujonga Ubukhulu Benkqubo Eqhubekayo Umlandeleli we-laser / CMM ±10mm kwiimilinganiselo iyonke, ±5mm kwiindawo ze-trunnion
3 Ukubeka iliso kuNyango loBushushu Isitovu segesi yendalo esinerekhodi yobushushu eqhubekayo Ijika lexesha-lobushushu liyalandeleka ngokupheleleyo
4 Uvavanyo lwe-Ultrasonic (UT) JB/T5000.14-1998 I-Trunnion: Inqanaba 1 (ubunzulu be-scan obuyi-500mm); Umzimba: Inqanaba 3
5 Uvavanyo lweMagnetic Particle (MT) I-GB/T 9444 Akukho zimpawu zithe ngqo > 2mm kwiindawo ezibalulekileyo
6 Uvavanyo Lokungena (PT) I-GB/T 9443 Ukufunyanwa kweentanda zomphezulu – akukho kwamkelwa
7 Uvavanyo lweMishini Ukutsalwa / Impembelelo / Ubulukhuni Iimfuno ezifunekayo ngokwebanga elithile
8 Ukukhululwa kokugqibela okubonakalayo kunye nobukhulu Umzobo owenziwe ngokwendlela eyakhiwe ngayo kunye nengxelo yokujonga Ukulandeleka kwe-100% kwinani lobushushu

Isatifikethi esikhutshiweyo:EN 10204 Uhlobo 3.1 (oluqhelekileyo) okanye Uhlobo 3.2 (olunengqina lomntu wesithathu). Zonke iirekhodi ze-NDT zigcinwa iminyaka eli-10.

Imbiza yeSlag yeTon ezingama-20-50 enomthamo ophakathi Isitya seSlag sokwenza intsimbi se-EAF kunye ne-LF – Intsimbi yeWomic

Inkqubo Yokuvelisa – Indlela Ezenziwa Ngayo Iimbiza Zethu Ze-Slag

Zethuukuphosa enyeInkqubo (yokubumba okudibeneyo) iqinisekisa ulwakhiwo olungenamthungo, olungenawo umthungo olunikezela ukuthembeka okungenakuthelekiswa nanto kwiindawo ezinobushushu obuphezulu.

Uyilo kunye nokulinganisa– Sebenzisa isoftware yokulinganisa i-Huazhu CAE ukuhlalutya nokuphucula inkqubo yokuqinisa, ukuqinisekisa ukuthembeka kwesakhiwo kunye nokungabikho kweziphene zokuphosa.

Ukwenza iiPateni zoMthi– Yenza iipateni zomthi ezichanekileyo ngokweemfuno zabathengi kunye nemigangatho yokhuseleko.

Ukubumba (Ukuphosa Isanti)– Yenza iimold zesanti usebenzisa isanti ebotshelelwe yi-resin okanye isanti ye-silica ukwenza ii-castings ezinkulu nezintsonkothileyo.

Ukuphosa iTrunnion– Iitrunion zifakwa ngaphakathi kusetyenziswa izinyusi zokukhusela ezishushu kakhulu, ezenziwe ukusuka kwi-S355 J2G3 ukuya kwi-DIN EN 10250-2, ukuqinisekisa umgangatho wangaphakathi kunye nokunciphisa amandla okuqhekeka.

Ukunyibilikisa nokuCoca– Inyibilika kwi-Electric Arc Furnace (EAF), kulandele ukucocwa kwe-LF ladle kunye ne-VD vacuum degassing ukunciphisa umxholo we-S, P, H, kunye ne-N (S ≤ 0.020%, P ≤ 0.020%). I-OBLF GS1000 direct-reading spectrometer esetyenziselwa ulawulo oluchanekileyo lwe-chemical composition ngaphambi, ngexesha, nasemva kokunyibilika.

Ukugalela iSiqwenga esinye (Ukwenza iSiqwenga esinye)– Imbiza yonke yenkunkuma igalelwa ngaphakathiumsebenzi omnye oqhubekayo wokuthulula ezantsingesantya esilawulwayo; ukuqina okulinganiswe yi-CAE kuqinisekisa ulwakhiwo olufanelekileyo lweenkozo ngaphandle kwemithungo yokuwelda.

Unyango lobushushu– Ukulungisa / Ukulungisa + Ukulungisa ukuze kupheliswe uxinzelelo lokufaka, kuqinisekiswe ulwakhiwo lwangaphakathi olufanayo, kuthintelwe ukuguquka nokuqhekeka. I-oven yonyango lobushushu begesi yendalo iqinisekisa ukusasazwa kobushushu okufanayo.

Ukufunxa kunye nokuGqiba– Susa izinyusi, gaya iindawo ezisikiweyo zide zigudise, faka umphezulu ongaphandle oqhumayo, faka umphezulu ongaphakathi wokusebenza kwi-ASTM A802 LEVEL 3, uthintele ukunamathelana kwe-slag.

Uhlolo loMgangatho kunye ne-NDT– Uvavanyo olupheleleyo lobukhulu, uhlalutyo lweekhemikhali, uvavanyo loomatshini, kunye novavanyo olungonakalisiyo kuquka i-UT, i-MT, kunye ne-PT.

Ukwaleka kunye nokuPakisha– Faka ipeyinti engangeni manzi engwevu-silivere engangeni manzi kumphezulu ongaphandle; ukupakisha ngokwemigangatho efanelekileyo yolwandle kunye nokhuseleko lwesakhelo sentsimbi.

Imbiza yeSlag yeTon 20-50 eneMithamo Ephakathi yeSlag yokwenza intsimbi ye-EAF kunye ne-LF – iWomic Steel

Ukupakishwa kunye nokuthunyelwa – Ukuhanjiswa okukhuselekileyo kwihlabathi liphela

I-Womic Steel iqinisekisa yonke intoimbiza yeslag eyenziwe ngokwezifisoikhuselwe ngokufanelekileyo ekuthuthweni kwamanye amazwe, ingakumbi kwiimpahla ezinkulu nezinzima.

Imigangatho yokuPakisha

Inyathelo Indlela Ukhuseleko
1 Ukhuseleko Lomphezulu Ioyile yokulwa nomhlwa + ifilimu yeplastiki kwiindawo ezifakwe ngomatshini (isitya sangaphakathi, izihlalo ze-trunnion)
2 Ukhuseleko Lomphetho Izikhonkwane zentsimbi ezikhusela ii-trunnion kunye nemiphetho ebalulekileyo
3 Ukuxhoma Iimathi zerabha kunye nedama lomthi phakathi kweembiza ze-slag (xa iiyunithi ezininzi zibekwe ndawonye)
4 Inkxaso yesiseko Iisali zentsimbi ezenziwe ngokwezifiso ezineekliphu ezibotshelelweyo ukuthintela ukuqengqeleka
5 Isisongelo sangaphandle I-tarpaulin engangeni manzi eneengxowa ze-desiccant zokulawula ukufuma
6 Isikhongozeli/Irekhi ethe tyaba Ikhuselwe ngentambo yentsimbi, imitya yetyathanga, kunye nezitshixo ezijijekileyo (ISO 1496-1)

Iinketho zokuthumela

Ifakwe kwisikhongozeli– Kwimilinganiselo ephakathi (ukuya kuthi ga kwi-12T ngeyunithi nganye) kwiikhonteyina ezingama-20ft okanye ezingama-40ft ezineetyhubhu eziphezulu.

Irekhi eSicaba / Isikhongozeli esivulekileyo esiphezulu– Kwimbiza ezinkulu ze-slag (> 12T) ukuvumela umthwalo we-crane ongaphezulu.

I-Break Bulk / RORO– Kwiimbiza ze-slag ezinzima kakhulu okanye ezinkulu kakhulu (≥ 20T), faka umthwalo wesitya ngqo ngeebhanti zokuphakamisa ezenzelwe wena.

Uyilo lweMithwalo yeProjekthi– Ukuze kuthunyelwe imithwalo epheleleyo yesinyithi, sisebenzisana nabathumeli bempahla ukuze kuthunyelwe impahla emnyango nomnyango.

 

Amaxwebhu okuthumela anikiwe

● Uluhlu lwee-invoyisi zoRhwebo kunye noLuhlu lokuPakisha

● Iphepha Lokuthwala Imithwalo (Ulwandle/Umoya)

● Isiqinisekiso semvelaphi (Ifomu E, i-COO njengoko kufuneka)

● Izatifikethi zoVavanyo lweMill (EN 10204 3.1 / 3.2)

● Iingxelo ze-NDT (UT, MT, PT)

● Iifoto zeRekhodi zokuMakisha kunye noBungakanani

● Isatifikethi se-inshorensi (ukuba siceliwe)

Imbiza yeSlag yeTon ezingama-20-50 enomthamo ophakathi Isitya seSlag sokwenza intsimbi se-EAF kunye ne-LF – Intsimbi yeWomic
Imbiza yeSlag yeTon ezingama-20-50 enomthamo ophakathi Isitya seSlag sokwenza intsimbi se-EAF kunye ne-LF – Intsimbi yeWomic

Nika Ukusebenza Okuqinisekisiweyo

Qaphela: Ezi meko zilandelayo zimele iiprojekthi zokwenyani ezigqitywe yiWomic Steel ngempumelelo. Amagama athile abathengi ashiyiwe ukuze kugcinwe imfihlo. Iingxelo ezineenkcukacha zeemeko kunye neerekhodi zotyelelo lwabathengi ziyafumaneka xa ziceliwe.

Ityala 1: Imbiza yeSlag ene-One-Casting eyi-85 yeetoni kwi-Southeast Asian Steel Mill

Imvelaphi yeProjekthi:
Ifektri enkulu yentsimbi edibeneyo kuMzantsi-mpuma we-Asia yayifuna ukutshintsha iimbiza zayo ze-slag ezitshisiweyo ezazisele zingasebenzi emva kweenyanga ezi-8-12 ngenxa yokuqhekeka okukhulu kobushushu phantsi kokuphathwa kwe-slag ye-EAF (1,650°C).

Isisombululo seWomic:

Yenzelwe i-FEA ukuze ilungelelanise ubukhulu bodonga kunye nejometri ye-trunnion.

Yenziwe ngeinkqubo yokuphosa enye yenxalenye enye(akukho mithungo yokuwelda).

Izinto: I-GS-16Mn5 ilingana ne-LF+VD vacuum degassing (S ≤ 0.015%, P ≤ 0.018%).

Uvavanyo lwe-ultrasonic oluyi-100% (UT) kwiindawo ezibalulekileyo; ii-trunnions ziskenwe ukuya kubunzulu obuyi-500mm.

Ingqina lokuhlolwa ngumntu wesithathu yi-SGS.

Iziphumo Ezifunyenweyo:

Ubomi benkonzo budlulileIinyanga ezingama-28(isasebenza ekugqibeleni).

Akukho mingxunya yobushushu efunyenweyo emva kwemijikelo engaphezulu kwama-4,200.

Umthengi ubekephinda imiyalelokwiiyunithi ezongezelelweyo.

Ityala lesi-2: Iileyile zeSlag eziguquguqukayo ezinobushushu obuphantsi zoMvelisi weNsimbi waseRashiya

Imvelaphi yeProjekthi:
Iqela lentsimbi laseRashiya lalifuna iindebe zeslag ezikwaziyo ukumelana neemeko zasebusika ezinzima (amaqondo obushushu aphantsi njenge-35°C) ngaphandle komngcipheko wokwaphuka okubuthathaka.

Isisombululo seWomic:

Intsimbi ye-alloy ekhethiweyo enekhabhoni ephantsi eqinisekisiweyo eneempawu zempembelelo eziphantsi kubushushu (≥27J kwi -40°C).

Unyango lobushushu: Oluqhelekileyo + Oluthambileyo ngomjikelo wokupholisa olawulwayo.

IiTrunions zazikhoukuphoswa ngokupheleleyokusetyenziswa izinto ze-35CrMo.

Isiqinisekiso esipheleleyo yi-TÜV (EN 10204 Uhlobo 3.2).

Iziphumo Ezifunyenweyo:

Zonke iiyunithi ziphumelele uvavanyo lwempembelelo olungaphantsi ko-zero.

Ukusebenza okuqhubekekayo okungenazingxaki ixesha elingaphezuluIminyaka emi-5kwindawo yaseSiberia.

Iingxelo ezivela kwabanye abenzi bentsimbi bengingqi.

Ityala lesi-3: Iimbiza zeSlag eziLungiselelwe Ubunzima kwiSityalo seNsimbi saseMntla Melika

Imvelaphi yeProjekthi:
Isityalo sentsimbi esise-US sasinomthamo omncinci we-crane (ukuphakama okuphezulu kweetoni ezingama-40), ngoko ke iimbiza ze-slag eziqhelekileyo zazinzima kakhulu okanye zincinci kakhulu ngomthamo.

Isisombululo seWomic:

Kwenziwe uphuculo lwe-topology olusekelwe kwi-CAE ukunciphisa ubunzima ngelixa kugcinwa ukhuseleko.

KuphunyeziweUkunciphisa ubunzima nge-18%xa kuthelekiswa noyilo oluqhelekileyo.

Izinto eziphathekayo: ZG310-570 kunye nonyango lweenkozo ezincinci.

Zonke iindawo zokuhlala kunye neebhoda ze-trunnion zenziwe ngomatshini ukuze kube lula ukutshintshana.

Iziphumo Ezifunyenweyo:

Ixesha lokujikeleza kwekreyini lincitshiswe nge12%.

I-odolo yokuqala yeeyunithi ezisi-8 (2022) → i-odolo yesibini yeeyunithi ezili-12 (2023) → i-odolo yesithathu yeeyunithi ezili-16 (2024).

Olu yilo lulungiselelweyo ngoku lunikezelwa njengomgangatho kwizicelo zeklasi ezingama-30 zeetoni.

Ezinye iimeko zesalathiso (kuquka iifoto, iingxelo zokuhlolwa, kunye neeleta zesalathiso zabathengi) zinokwabelwana ngazo emva kokusayina isivumelwano sokungatyhileki. I-Womic Steel inikezele ngeenkonzo zokhuselekoiimbiza zeslag ezingaphezulu kwama-500kwiifektri zentsimbi, iifoundries, kunye nezityalo zesinyithi kwihlabathi liphela.

05 Imbiza yeSlag yeTon ezingama-20-50 enomthamo ophakathi Isitya seSlag sokwenza intsimbi se-EAF kunye ne-LF – Intsimbi yeWomic

Izicelo – Apho Kusetyenziswa khona Iimbiza Zethu Ze-Slag

Intsimbi yeWomiciindebe ze-slagzisetyenziswa kakhulu kwezi:

Izityalo zeNsimbi kunye neZibonelelo zokwenza iintsimbi– yokuphatha kunye nokuthutha i-converter slag

Ishishini leMetallurgical– kwinkonzo yesithando somlilo se-arc sombane kunye nenkonzo yesithando sokucoca i-LF

Iindawo zokuseka kunye nezityalo zokuphosa– ukuqokelela nokulahla inkunkuma

Imisebenzi yezemigodi– yokucubungula i-slag kunye nokuthutha

Amashishini eeKhemikhali– yokuphatha i-slag kumaqondo obushushu aphezulu

Imveliso yesinyithi esingenasinyithi– yokuphatha i-copper kunye ne-aluminium slag

Imibuzo Ebuzwa Rhoqo (Imibuzo Ebuzwa Rhoqo)

Q: Kuthetha ukuthini ukuthi “ukuphosa kanye” okanye “ukuphosa okudibeneyo” kwimbiza yeslag?
A: Kuthetha ukuba yonke imbiza ye-slag - kuquka isitya kunye nee-trunnion - igalelwa ngokuqhubekayo ngaphandle kokuwelda okulandelayo. Oku kususa imithungo ye-weld enokuqhekeka phantsi koxinzelelo lobushushu kwaye kwandisa ubomi benkonzo kakhulu.

Q: Yeyiphi impahla efanelekileyo kwiimbiza ze-slag?
A: Eyona nto ixhaphakileyo nengabizi kakhulu yileintsimbi ephosiweyo(ZG230-450, ZG270-500), enika iipropati ezibalaseleyo zoomatshini ezishushu kakhulu, ukumelana okuhle nokuqhekeka kobushushu, kunye nokudityaniswa ukuze kulungiswe. Ukuze kusetyenziswe amandla aphezulu okanye ukubola, sikwabonelela ngeendidi zentsimbi ye-alloy ezifana ne-GS-16Mn5 nge-DIN 17182 okanye i-ASTM A27 60-30.

Q: Imbiza yeslag ihlala ixesha elingakanani?
A: Yenziwe kakuhleimbiza ye-slag yentsimbi eyenziwe ngentsimbiingahlala ixesha elideimijikelo engaphezulu kwama-5,000xa isetyenziswa kwaye igcinwa kakuhle. Ngokwakhiwa kwe-cast enye, ubomi obuqhelekileyo bungadlula imijikelo eyi-8,000 kwizityalo ezininzi. Ukuhlolwa rhoqo (nganye kokusetyenziswa okungu-200) kunye nokugcinwa ngokufanelekileyo kwengubo kwandisa ubomi benkonzo.

Q: Zingakanani iimbiza ze-slag ezinokuveliswa yiWomic Steel?
A: Sivelisaiimbiza ze-slag ezenziwe ngokwezifisokunye nomthamo oqala kwiIitoni ezi-5 ukuya kwezili-100 nangaphezulu, inobunzima obuvela kwiitoni ezimalunga ne-7 ukuya kuma-80 nangaphezulu, kunye nomthamo osusela kwi-4 m³ ukuya kuma-60 m³ nangaphezulu. Inkqubo yokukhupha kanye ifumaneka ukuya kuthi ga kwiitoni ezingama-300.

Q: Ngaba iWomic Steel ingabonelela ngeembiza zeslag ezenziwe ngokweemfuno zamazwe ngamazwe?
A: Ewe. Senza iimbiza ze-slag ezihambelana nemithethoI-ASTM A27, DIN 17182 (GS-16Mn5), BS 3100 (425-A2), JIS G7821 (SC42), kunye ne-ISO 3755imigangatho.

Q: Zeziphi iziqinisekiso kunye namaxwebhu eniwabonelelayo?
A: SibonelelaIsatifikethi sovavanyo lweMill ngokwe-EN 10204 Uhlobo 3.1 (okanye 3.2 xa uceliwe)kuquka ukwakheka kweekhemikhali, iimpawu zoomatshini, kunye neziphumo ze-NDT; ukujonga ubukhulu ngemizobo eyakhiweyo; itshathi yerekhodi yonyango lobushushu; kunye neengxelo ze-NDT (UT, MT, PT). Kwiiprojekthi ezinokuhlolwa ngumntu wesithathu, sikhupha izatifikethi ezingama-3.2 eziqinisekiswe yi-TÜV, SGS, BV, njl.njl.

Q: Ingakanani ixesha elilindelekileyo lembiza ye-slag yentsimbi ephosiweyo xa ithelekiswa nentsimbi ephosiweyo?
A: Ngokukhethwa kwezinto ezifanelekileyo (intsimbi ephosiweyo), ubomi benkonzo bunokubangcono kathathu ukuya kanexa kuthelekiswa nezinye iindlela zesinyithi. Isinyithi esitshisiweyo sikwabonelela ngamathuba amahle okulungisa ngokuwelda.

Q: Ngaba ii-trunnion zingalungiswa okanye zitshintshwe?
A: Iitrunion zihlala zifakwa kwaye zenziwe njengezinto ezidityanisiweyo. Nangona kunjalo, intsimbi ephosiweyo ifanelekile ukuwelda, ngokungafaniyo nentsimbi ephosiweyo. Ukuba kukho umonakalo omkhulu, qhagamshelana neqela lethu lobunjineli ukuze ufumane iingcebiso zokulungisa.

Q: Ngaba iimbiza ze-slag zingabonelelwa ngeengubo ezenziwe ngokwezifiso?
A: Ewe. Singafaka iindlela ezahlukeneyo zonyango lomphezulu kuquka ipeyinti engatshisi ubushushu obuphezulu (isilivere-grey), izinto zokugquma ezinganamatheliyo kumphezulu wangaphakathi ukuthintela ukunamathela kwe-slag, kunye nezinto zokugquma ezikhusela ukugqwala kwiindawo ezithile zokusebenza.

Q: Ungayikhetha njani imbiza ye-slag efanelekileyo kwisityalo sam sentsimbi?
A: Ukukhetha umthamo kuxhomekeke ku: ubungakanani besithando somlilo kunye nohlobo lwaso (BOF/EAF/LF), izinga lokuvelisa i-slag ngobushushu ngabunye, izixhobo zothutho kunye nezixhobo zokuphatha izityalo (umthamo we-crane, indlela yokuthutha), kunye nemida yendawo. Sinike iiparameter zakho zokusebenza, kwaye siya kucebisa umthamo ofanelekileyo.

Q: Ngaba iimbiza ze-slag zingabonelelwa ngamalungiselelo okuphakamisa ngokwezifiso?
A: Ewe. Siyila kwaye senza ngokweemfuno zakho zokumisela ukuphakamisa, kubandakanya iindlela ezahlukeneyo ze-trunnion (ezifakwe ngaphakathi okanye ezibolithiweyo), uyilo lweenyawo ezixhasayo, ulwakhiwo lweengalo ezithambekileyo, kunye neempawu zokhuseleko ezihambelana nemigaqo yokuphakamisa yasekhaya neyamanye amazwe.

Ukulungele ukufumana isaphulelo seprojekthi yakho yembiza ye-slag?

Nxibelelana neWomic Steel namhlanje ukuze ufumane ulwazi oluthe kratya malungaamaxabiso akhuphisanayo, uxhaso lobuchwepheshekunyeukuhanjiswa okukhawulezayo of iimbiza ze-slag ezenziwe ngokwezifiso, eziphoswa kanye.

Intsimbi yeWomic – Umenzi kunye nomthengisi wakho weSlag Pot othembekileyo eTshayina

Iwebhusayithi: www.womicsteel.com
I-imeyile: sales@womicsteel.com
Umnxeba/i-WhatsApp/i-WeChat:

UVictor: +86 15575100681

UJack: +86 18390957568

I-Womic Steel isebenzisana ngokuthe ngqo nabathengi ukuyila nokwenza iimbiza ze-slag ngokusekwe kwiimfuno zabo ezithile. Sisebenzisa izibalo ezisemgangathweni zoshishino kunye nohlalutyo lwezinto ezilinganiselweyo, siqinisekisa ukuba imbiza nganye ye-slag iyahlangabezana neemfuno zakho ezichanekileyo zobunjineli, ukhuseleko, kunye nokusebenza.